Abstract:
Structures for contacting a fin-type field-effect transistor (FinFET) and associated methods. First and second gate structures are formed. The second gate structure is separated from the first gate structure by a space that crosses over a top surface of a fin. At least one layer is formed in the space, and a hardmask layer is formed on the at least one layer. An opening is formed in the hardmask layer at a location that is above the top surface of the fin and that is between the first gate structure and the second gate structure. The at least one layer is etched at the location of the opening to form a contact hole extending through the at least one layer to the top surface of the fin. A contact, which is formed in the contact hole, is coupled with the top surface of the fin.
Abstract:
A starting non-planar semiconductor structure is provided having a semiconductor substrate, raised semiconductor structures coupled to the substrate, and a layer of isolation material(s) surrounding the raised structures. The isolation layer is recessed to expose about 40 nm to about 70 nm of the raised structures. The increased height of the exposed raised structures, compared to conventional, allows for a taller gate and taller spacers, which reduces undercut under the spacers and short-channel effects from the loss of isolation material in fabrication.
Abstract:
Semiconductor devices and methods for forming the devices with fin contacts. One method includes, for instance: obtaining a wafer with at least one isolation region; forming at least one fin on the wafer; forming at least one sacrificial contact; forming at least one sacrificial gate; etching to recess the at least one fin; growing an epitaxial material over the at least one fin; performing replacement metal gate to the at least one sacrificial gate; depositing an interlayer dielectric layer; and forming at least one fin contact. An intermediate semiconductor device is also disclosed.
Abstract:
The method for preventing epitaxial growth in a semiconductor device begins with cutting a set of long fins into a set of fins of a FinFET structure, the set of fins having respective cut faces of a set of cut faces located at respective fin ends of a set of fin ends. A photoresist layer is patterned over the set of fin ends of the set of fins of the FinFET structure. The photoresist pattern over the set of fin ends differs from the photoresist pattern over other areas of the FinFET structure as the photoresist pattern over the set of fin ends protects the first dielectric material at the set of fin ends. A set of dielectric blocks is formed at the set of fin ends, wherein each of the dielectric blocks covers at least one cut face. The set of dielectric blocks prevents epitaxial growth at the set of fin ends in a subsequent epitaxial growth step.
Abstract:
A method of forming a gate structure for a semiconductor device that includes forming first spacers on the sidewalls of replacement gate structures that are present on a fin structure, wherein an upper surface of the first spacers is offset from an upper surface of the replacement gate structure, and forming at least second spacers on the first spacers and the exposed surfaces of the replacement gate structure. The method may further include substituting the replacement gate structure with a functional gate structure having a first width portion in a first space between adjacent first spacers, and a second width portion having a second width in a second space between adjacent second spacers, wherein the second width is greater than the first width.
Abstract:
Methods are presented for facilitating fabrication of nanowire structures, such as one or more nanowire field effect transistors. The methods include, for instance: providing a substrate; providing first material layers and second material layers above the substrate, the first material layers interleaved with the second material layers; removing portions of the first material layers and second material layers, the removing forming a plurality of nanowire stacks, including first material nanowires and second material nanowires; removing the first material nanowires from at least one nanowire stack; and removing the second material nanowires from at least one other nanowire stack, where the at least one nanowire stack and at least one other nanowire stack include a p-type nanowire stack(s) and a n-type nanowire stack(s), respectively.
Abstract:
A method for preventing epitaxial growth in a semiconductor device is described. The method cuts the fins of a FinFET structure to form a set of exposed fin ends. A plasma nitridation process is performed to the set of exposed fin ends. The plasma nitridation process forms a set of nitride layer covered fin ends. Dielectric material is deposited over the FinFET structure. The dielectric is etched to reveal sidewalls of the fins and the set of nitride layer covered fin ends. The nitride layer prevents epitaxial growth at the set of spacer covered fin ends.
Abstract:
Devices and methods for forming semiconductor devices with self aligned contacts for improved process windows are provided. One method includes, for instance: obtaining a wafer with at least two gates, forming partial spacers adjacent to the at least two gates, and forming at least one contact on the wafer. One intermediate semiconductor device includes, for instance: a wafer with an isolation region, at least two gates disposed on the isolation region, at least one source region disposed on the isolation region, at least one drain region disposed on the isolation region, and at least one contact positioned between the at least two gates, wherein a first portion of the at least one contact engages the at least one source region or the at least one drain region and a second portion of the at least one contact extends above a top surface of the at least two gates.
Abstract:
In one aspect there is set forth herein a semiconductor structure having fins extending upwardly from an ultrathin body (UTB). In one embodiment a multilayer structure can be disposed on a wafer and can be used to pattern voids extending from a UTB layer of the wafer. Selected material can be formed in the voids to define fins extending upward from the UTB layer. In one embodiment silicon (Si) can be grown within the voids to define the fins. In one embodiment, germanium based material can be grown within the voids to define the fins.
Abstract:
A method for fabricating a finfet with a buried local interconnect and the resulting device are disclosed. Embodiments include forming a silicon fin on a BOX layer, forming a gate electrode perpendicular to the silicon fin over a portion of the silicon fin, forming a spacer on each of opposite sides of the gate electrode, forming source/drain regions on the silicon fin at opposite sides of the gate electrode, recessing the BOX layer, undercutting the silicon fin and source/drain regions, at opposite sides of the gate electrode, and forming a local interconnect on a recessed portion of the BOX layer.