Abstract:
One illustrative method disclosed herein includes, among other things, forming a gate structure above an active region and an isolation region, wherein the gate structure comprises a gate, a first gate cap layer and a first sidewall spacer, removing portions of the first gate cap layer and the first sidewall spacer that are positioned above the active region, while leaving portions of the first gate cap layer and the first sidewall spacer positioned above the isolation region in place, wherein a plurality of spacer cavities are defined adjacent the gate, and forming a replacement air-gap spacer in each of the spacer cavities adjacent the gate and a replacement gate cap layer above the gate, wherein the replacement air-gap spacer comprises an air gap.
Abstract:
An integrated circuit product includes an NFET FinFET device having a first fin that is made entirely of a first semiconductor material and a PFET FinFET device that includes a second fin having an upper portion and a lower portion, wherein the lower portion is made of the first semiconductor material and the upper portion is made of a second semiconductor material that is different from the first semiconductor material. A silicon nitride liner is positioned on and in contact with the lower portion of the second fin, wherein the silicon nitride liner is not present on or adjacent to the upper portion of the second fin or on or adjacent to any portion of the first fin.
Abstract:
One method disclosed includes, among other things, forming a first plurality of gate cavities in a first dielectric layer. A work function material layer is formed in the first plurality of gate cavities. A first conductive material is formed in at least a subset of the first plurality of gate cavities above the work function material layer to define a first plurality of gate structures. A first contact recess is formed in the first dielectric layer between two of the first plurality of gate structures. A second conductive material is formed in the first contact recess. The work function material layer is recessed selectively to the first and second conductive materials to define a plurality of cap recesses. A cap layer is formed in the plurality of cap recesses.
Abstract:
Methods for making a vertical transistor and controlling channel length. A fin is formed over a semiconductor substrate. A bottom source/drain region is formed below the fin. A bottom spacer is formed above the source/drain region. A first sacrificial layer is formed around the fin. A second sacrificial layer is formed around the first sacrificial layer. A portion of the first sacrificial layer is removed to create a recess between sidewalls of the second sacrificial layer. A nitride material is deposited into the recess. The second sacrificial layer and remaining portions of the first sacrificial layer are removed. A dielectric layer is deposited on the nitride material and exposed portions of the fin. A gate electrode is formed over sidewalls of the fin.
Abstract:
One illustrative method disclosed herein includes, among other things, performing a first trench etching process to define an upper portion of a first fin for an NFET device and an upper portion of a second fin for a PFET device, performing a first conformal deposition process to form a conformal etch stop layer around the upper portion of both the first and second fins, with the NFET device masked, performing a second trench etching process to define a lower portion of the second fin, and performing a second conformal deposition process to form a conformal protection layer adjacent the upper portion of the second fin and on sidewalls of the lower portion of the second fin.
Abstract:
A method includes providing a substrate having a first and a second plurality of fins with a first at least one dielectric material disposed thereon, removing upper portions of the first dielectric material to expose upper portions of the first and the second plurality of fins, removing the first dielectric material from the lower portions of the second plurality of fins to expose lower portions of the second plurality of fins, depositing a second at least one dielectric material on at least the upper and the lower exposed portions of the second plurality of fins and on the upper exposed portions of first plurality of fins, removing the second dielectric material to expose upper portions of the first and the second plurality of fins, and wherein the first dielectric material is different from the second dielectric material. The resulting structure may be operable for use as nFETs and pFETs.
Abstract:
A method of forming a thick oxide layer over fins for EG devices and a thinner oxide layer over fins for SG devices on the same substrate and the resulting device are provided. Embodiments include forming a first set of fins over a first portion of a Si substrate; forming a second set of fins over a second portion of the Si substrate spaced from the first portion; forming an iRAD SiO2 layer over the first and second sets of fins; forming a polysilicon layer over the iRAD SiO2 layer over the first set of fins; forming a radical SiO2 layer over the iRAD SiO2 layer over the second set of fins and over the polysilicon layer; forming a mask over the radical SiO2 layer over the second set of fins; removing the polysilicon layer; and removing the mask and the iRAD SiO2 layer from the first set of fins.
Abstract:
One illustrative method disclosed herein includes, among other things, performing a first trench etching process to define an upper portion of a first fin for an NFET device and an upper portion of a second fin for a PFET device, performing a first conformal deposition process to form a conformal etch stop layer around the upper portion of both the first and second fins, with the NFET device masked, performing a second trench etching process to define a lower portion of the second fin, and performing a second conformal deposition process to form a conformal protection layer adjacent the upper portion of the second fin and on sidewalls of the lower portion of the second fin.
Abstract:
An integrated circuit product includes an NMOS transistor having a gate structure that includes an NMOS gate insulation layer, a first NMOS metal layer positioned on the NMOS gate insulation layer, an NMOS metal silicide material positioned above the first NMOS metal layer, and a layer of a second metal material positioned above and in contact with the NMOS gate insulation layer, the first NMOS metal layer, and the NMOS metal silicide layer. The PMOS transistor has a gate structure that includes a PMOS gate insulation layer, a first PMOS metal layer positioned on the PMOS gate insulation layer, a PMOS metal silicide material positioned above the first PMOS metal layer, and a layer of the second metal material positioned above and in contact with the PMOS gate insulation layer, the first PMOS metal layer, and the PMOS metal silicide layer.
Abstract:
One method disclosed includes, among other things, forming a gate structure above an active region of a semiconductor substrate, wherein a first portion of the gate structure is positioned above the active region and second portions of the gate structure are positioned above an isolation region formed in the substrate, forming a sidewall spacer adjacent opposite sides of the first portion of the gate structure so as to define first and second continuous epi formation trenches comprised of the spacer that extend for less than the axial length of the gate structure, and forming an epi semiconductor material on the active region within each of the first and second continuous epi formation trenches.