公开(公告)号：US12027423B2

公开(公告)日：2024-07-02

申请号：US17813850

申请日：2022-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Tai-Chun Huang ,  Jr-Hung Li ,  Tze-Liang Lee ,  Chi On Chui

IPC: H01L21/8234 ,  H01L27/088 ,  H01L29/66

CPC classification number: H01L21/823431 ,  H01L21/823481 ,  H01L27/0886 ,  H01L29/66545

Abstract: A method includes forming a semiconductor fin protruding higher than top surfaces of isolation regions. The isolation regions extend into a semiconductor substrate. A portion of the semiconductor fin is etched to form a trench, which extends lower than bottom surfaces of the isolation regions, and extends into the semiconductor substrate. The method further includes filling the trench with a first dielectric material to form a first fin isolation region, recessing the first fin isolation region to form a first recess, and filling the first recess with a second dielectric material. The first dielectric material and the second dielectric material in combination form a second fin isolation region.

公开(公告)号：US20240021482A1

公开(公告)日：2024-01-18

申请号：US18361566

申请日：2023-07-28

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Chi On Chui

IPC: H01L21/8234 ,  H01L21/285 ,  H01L21/3105 ,  H01L21/311 ,  H01L21/762 ,  H01L21/764 ,  H01L27/088 ,  H01L29/06 ,  H01L29/08 ,  H01L29/45 ,  H01L29/66

CPC classification number: H01L21/823481 ,  H01L21/28518 ,  H01L21/31051 ,  H01L21/31111 ,  H01L21/76229 ,  H01L21/764 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823475 ,  H01L27/0886 ,  H01L29/0649 ,  H01L29/0847 ,  H01L29/45 ,  H01L29/66545

Abstract: A method includes forming a semiconductor fin protruding higher than top surfaces of isolation regions. The isolation regions extend into a semiconductor substrate. The method further includes etching a portion of the semiconductor fin to form a trench, filling the trench with a first dielectric material, wherein the first dielectric material has a first bandgap, and performing a recessing process to recess the first dielectric material. A recess is formed between opposing portions of the isolation regions. The recess is filled with a second dielectric material. The first dielectric material and the second dielectric material in combination form an additional isolation region. The second dielectric material has a second bandgap smaller than the first bandgap.

公开(公告)号：US11725278B2

公开(公告)日：2023-08-15

申请号：US16723643

申请日：2019-12-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Kun-Mo Lin ,  Yi-Hung Lin ,  Jr-Hung Li ,  Tze-Liang Lee ,  Ting-Gang Chen ,  Chung-Ting Ko

IPC: C23C16/455 ,  H01J37/32 ,  C23C16/509 ,  H01L21/02 ,  H01L21/285

CPC classification number: C23C16/45536 ,  C23C16/45551 ,  C23C16/45565 ,  C23C16/509 ,  H01J37/3244 ,  H01J37/32091 ,  H01J37/32357 ,  H01J37/32366 ,  H01J37/32449 ,  H01J37/32522 ,  H01J37/32532 ,  H01J37/32541 ,  H01L21/0228 ,  H01L21/0262 ,  H01L21/02274 ,  H01L21/28556

Abstract: A system and method for plasma enhanced deposition processes. An exemplary semiconductor manufacturing system includes a susceptor configured to hold a semiconductor wafer and a sector disposed above the susceptor. The sector includes a first plate and an overlying second plate, operable to form a plasma there between. The first plate includes a plurality of holes extending through the first plate, which vary in at least one of diameter and density from a first region of the first plate to a second region of the first plate.

公开(公告)号：US20230197524A1

公开(公告)日：2023-06-22

申请号：US18168383

申请日：2023-02-13

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chun-Yi Lee ,  Hong-Hsien Ke ,  Chung-Ting Ko ,  Chia-Hui Lin ,  Jr-Hung Li

IPC: H01L21/8234 ,  H01L21/02 ,  H01L21/311 ,  C23C16/34 ,  C23C16/455

CPC classification number: H01L21/823468 ,  H01L21/823437 ,  H01L21/823475 ,  H01L21/02211 ,  H01L21/31116 ,  H01L21/823431 ,  C23C16/345 ,  C23C16/45542 ,  H01L21/0217 ,  H01L21/0228

Abstract: An etch stop layer is formed over a semiconductor fin and gate stack. The etch stop layer is formed utilizing a series of pulses of precursor materials. A first pulse introduces a first precursor material to the semiconductor fin and gate stack. A second pulse introduces a second precursor material, which is turned into a plasma and then directed towards the semiconductor fin and gate stack in an anisotropic deposition process. As such, a thickness of the etch stop layer along a bottom surface is larger than a thickness of the etch stop layer along sidewalls.

公开(公告)号：US11502196B2

公开(公告)日：2022-11-15

申请号：US16933622

申请日：2020-07-20

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Han-Chi Lin ,  Chunyao Wang ,  Ching Yu Huang ,  Tze-Liang Lee ,  Yung-Chih Wang

IPC: H01L29/78 ,  H01L21/762 ,  H01L21/3213 ,  H01L21/02 ,  H01L21/3115 ,  H01L29/66 ,  H01L21/3065 ,  H01L27/088 ,  H01L21/8234

Abstract: A method includes etching a first portion and a second portion of a dummy gate stack to form a first opening and a second opening, respectively, and depositing a silicon nitride layer to fill the first opening and the second opening. The deposition of the silicon nitride layer comprises a first process selected from treating the silicon nitride layer using hydrogen radicals, implanting the silicon nitride layer, and combinations thereof. The method further includes etching a third portion of the dummy gate stack to form a trench, etching a semiconductor fin underlying the third portion to extend the trench down into a bulk portion of a semiconductor substrate underlying the dummy gate stack, and depositing a second silicon nitride layer into the trench.

公开(公告)号：US20220262627A1

公开(公告)日：2022-08-18

申请号：US17328763

申请日：2021-05-24

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Chung-Ting Ko ,  Tai-Chun Huang ,  Chi On Chui

IPC: H01L21/027 ,  H01L27/092 ,  H01L21/28 ,  H01L21/3213 ,  H01L29/49 ,  H01L29/78 ,  H01L29/66 ,  H01L21/8238

Abstract: A method includes forming an etching mask, which includes forming a bottom anti-reflective coating over a target layer, forming an inorganic middle layer over the bottom anti-reflective coating, and forming a patterned photo resist over the inorganic middle layer. The patterns of the patterned photo resist are transferred into the inorganic middle layer and the bottom anti-reflective coating to form a patterned inorganic middle layer and a patterned bottom anti-reflective coating, respectively. The patterned inorganic middle layer is then removed. The target layer is etched using the patterned bottom anti-reflective coating to define a pattern in the target layer.

公开(公告)号：US11362003B2

公开(公告)日：2022-06-14

申请号：US17087174

申请日：2020-11-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Yun Lee ,  Chung-Ting Ko ,  Chen-Ming Lee ,  Mei-Yun Wang ,  Fu-Kai Yang

IPC: H01L29/76 ,  H01L29/94 ,  H01L21/8234 ,  H01L27/088 ,  H01L21/768 ,  H01L23/532 ,  H01L21/285 ,  H01L29/66 ,  H01L23/485 ,  H01L29/417 ,  H01L23/522 ,  H01L23/528

Abstract: A method for semiconductor fabrication includes providing a device structure having an isolation structure, a fin adjacent the isolation structure, gate structures over the fin and the isolation structure, one or more dielectric layers over the isolation structure and the fin and between the gate structures, a first contact hole over the fin, and a second contact hole over the isolation structure. The method further includes depositing a protection layer and treating it with a plasma so that the protection layer in the first contact hole and the protection layer in the second contact hole have different etch selectivity in an etching process; and etching the protection layer to etch through the protection layer on the bottom surface of the first contact hole without etching through the protection layer on the bottom surface of the second contact hole.

公开(公告)号：US20210265489A1

公开(公告)日：2021-08-26

申请号：US16906546

申请日：2020-06-19

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Wen-Ju Chen ,  Chung-Ting Ko ,  Chi On Chui

IPC: H01L29/66 ,  H01L29/06 ,  H01L29/423 ,  H01L29/49 ,  H01L29/786 ,  H01L21/02 ,  H01L21/28 ,  H01L21/764

Abstract: A method of manufacturing a semiconductor device includes forming a first semiconductor layer over a substrate, forming a second semiconductor layer over the first semiconductor layer, and forming a sacrificial film over the first semiconductor layer and the second semiconductor layer. The sacrificial film fills an area between the first semiconductor layer and the second semiconductor layer. The method further includes forming a space in the sacrificial film between the first semiconductor layer and the second semiconductor layer and removing the sacrificial film.

公开(公告)号：US20210098584A1

公开(公告)日：2021-04-01

申请号：US16805862

申请日：2020-03-02

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Po-Hsien Cheng ,  Jr-Hung Li ,  Tai-Chun Huang ,  Tze-Liang Lee ,  Chung-Ting Ko ,  Jr-Yu Chen ,  Wan-Chen Hsieh

IPC: H01L29/417 ,  H01L29/78 ,  H01L29/08 ,  H01L29/66

Abstract: A semiconductor device includes a substrate, a gate structure on the substrate, a source/drain (S/D) region and a contact. The S/D region is located in the substrate and on a side of the gate structure. The contact lands on and connected to the S/D region. The contact wraps around the S/D region.

公开(公告)号：US20200075419A1

公开(公告)日：2020-03-05

申请号：US16674443

申请日：2019-11-05

Applicant: Taiwan Semiconductor Manufacturing Co., Ltd.

Inventor： Bo-Cyuan Lu ,  Chunyao Wang ,  Jr-Hung Li ,  Chung-Ting Ko ,  Chi On Chui

IPC: H01L21/8234 ,  H01L29/66 ,  H01L27/088 ,  H01L29/423 ,  H01L29/417 ,  H01L29/78

Abstract: Gate structures and gate spacers, along with methods of forming such, are described. In an embodiment, a structure includes an active area on a substrate, a gate structure on the active area and over the substrate, and a low-k gate spacer on the active area and along a sidewall of the gate structure. The gate structure includes a conformal gate dielectric on the active area and includes a gate electrode over the conformal gate dielectric. The conformal gate dielectric extends vertically along a first sidewall of the low-k gate spacer. In some embodiments, the low-k gate spacer can be formed using a selective deposition process after a dummy gate structure has been removed in a replacement gate process.