Abstract:
Reducing liner corrosion during metallization of semiconductor devices at BEOL includes providing a starting metallization structure, the structure including a bottom layer of dielectric material with a via therein, a liner lining the via and extending over upper edges thereof, the lined via over filled with a conductive material, recessing the conductive material down to the liner, further selectively recessing the conductive material below the upper edges of the via without damaging the liner, and forming a cap of the liner material on the conductive material.
Abstract:
A semiconductor structure with mixed n-type and p-type non-planar transistors includes a residual overlapping mask bump on one or more of the dummy gates. A dielectric layer is created over the structure having a top surface above the residual bump, for example, using a blanket deposition and chemical-mechanical underpolish (i.e., stopping before exposing the gate cap). The residual bump is then transformed into a same material as the dielectric, either in its entirety and then removing the combined dielectric, or by removing the dielectric first and partly removing the residual bump, the remainder of which is then transformed and the dielectric removed. In either case, the structure is planarized for further processing.
Abstract:
Methods of forming a T-shaped SBD using a single-mask process flow are disclosed. Embodiments include providing a substrate having STI regions; forming a hard mask layer over the substrate and the STI regions, the hard mask having an opening laterally separated from the STI regions; forming a recess in the substrate through the opening, the recess having a first width; forming spacers on sidewalls of the recess, with a gap therebetween; forming a trench in the substrate through the gap, the trench having a second width less than the first; removing the spacers; removing the hard mask layer; filling the trench and the recess with an oxide layer, forming a T-shaped STI region; forming another hard mask layer on a portion of the T-shaped STI region; and revealing a Fin by removing portions of the STI regions and the T-shaped STI region.
Abstract:
Aspects of the present invention generally relate to approaches for forming a semiconductor device such as a TSV device having a “buffer zone” or gap layer between the TSV and transistor(s). The gap layer is typically filled with a low stress thin film fill material that controls stresses and crack formation on the devices. Further, the gap layer ensures a certain spatial distance between TSVs and transistors to reduce the adverse effects of temperature excursion.
Abstract:
Methods of fabricating an interconnect structure. A hardmask is deposited over a dielectric layer, and a block mask is formed that is arranged over an area on the hardmask. After forming the block mask, a first mandrel and a second mandrel are formed on the hardmask. The first mandrel is laterally spaced from the second mandrel, and the area on the hardmask is arranged between the first mandrel and the second mandrel. The block mask may be used to provide a non-mandrel cut separating the tips of interconnects subsequently formed in the dielectric layer.
Abstract:
Structures for a field-effect transistor and methods of forming a structure for field-effect transistor. A gate electrode is arranged in a lower portion of a trench in an interlayer dielectric layer, and a liner is formed inside an upper portion of the trench and over a top surface of the interlayer dielectric layer. A dielectric material is deposited in in the upper portion of the trench and over the liner on the top surface of the interlayer dielectric layer. The dielectric material is polished with a polishing process to remove the dielectric material from the liner on the top surface of the interlayer dielectric layer and to form a cap comprised of the dielectric material in the upper portion of the trench. The liner on the interlayer dielectric layer operates as a polish stop during the polishing process.
Abstract:
The present disclosure is directed to various methods of diffusing contact extension dopants in a transistor device and the resulting devices. One illustrative method includes forming a first contact opening between two adjacent gate structures formed above a first fin, the first contact opening exposing a first region of the first fin, forming a first contact recess in the first region, forming a first doped liner in the first contact recess, performing an anneal process to diffuse dopants from the first doped liner into the first fin to form a first doped contact extension region in the first fin, and performing a first epitaxial growth process to form a first source/drain region in the first contact recess.
Abstract:
At least one method, apparatus and system disclosed herein involves forming trench in a gate region, wherein the trench having an oxide layer to a height to reduce or prevent process residue. A plurality of fins are formed on a semiconductor substrate. Over a first portion of the fins, an epitaxial (EPI) feature at a top portion of each fin of the first portion. Over a second portion of the fins, a gate region is formed. In a portion of the gate region, a trench is formed. A first oxide layer at a bottom region of the trench is formed. Prior to performing an amorphous-silicon (a-Si) deposition, a flowable oxide material is deposited into the trench for forming a second oxide layer. The second oxide layer comprises the flowable oxide and the first oxide layer. The second oxide layer has a first height.
Abstract:
A composite etch stop layer includes an oxide layer formed over a sacrificial gate structure and a nitride layer formed over the oxide layer. The oxide layer is disposed over only lower portions of the sacrificial gate structure while the nitride layer envelops the oxide layer and is disposed directly over a top surface of the sacrificial gate structure. Sensitivity of the nitride layer to oxidation, such as during the formation of an interlayer dielectric over the composite etch stop layer, is decreased by eliminating the oxide layer from upper portions of the sacrificial gate layer.
Abstract:
At least one method, apparatus and system disclosed herein involves forming trench silicide region contact. A plurality of fins are formed on a semiconductor substrate. An epitaxial (EPI) feature is formed at a top portion of each fin of the first portion over a first portion of the fins. A gate region is formed over a second portion of the fins. A replacement metal gate (RMG) process is performed in the gate region. A trench is formed in a portion of the gate region. A void is formed adjacent the a portion of the gate region. A first silicon feature is formed in the trench. A second silicon feature is formed in the void. A TS cut region is formed over the trench. The first silicon feature and the second silicon feature are removed. A metallization process is performed in the void to form a contact.