Abstract:
A system for applying ultrasonic energy to a workpiece, the system including a horn stack; a mounting system upon which the horn stack is mounted; a source of energy coupled to the horn stack; an anvil having a surface for supporting the workpiece; and a controller configured to receive a resonant frequency of the horn stack, and to determine a quantity standing in known relation to a change in gap between the horn stack and the anvil.
Abstract:
A method of and apparatus for forming a bag assembly by RF welding. A single source of RF energy is used to generate a high frequency electric field having a first strength between tube-welding electrodes of opposing die members and a second strength less than the first strength between perimeter-welding electrodes of the opposing die members. Respective portions of the bag assembly are subjected to this variable-strength field simultaneously so that the bag assembly is formed in one welding operation. Stand-offs are used in some embodiments to limit penetration of the electrodes into the weld areas.
Abstract:
An improved member for use in welding seamed flexible belts to produce smoother seams having reduced seam thickness. The improved member has a unique configuration, that includes a ridge defined at an end of the member and further includes a V-shape groove or cut defined in the ridge, which helps facilitate welding of the seam overlap region.
Abstract:
An ultrasonic welding system includes an ultrasonic welding stack mounted for linear movement and for applying a controlled force, speed, or a combination of force and speed to a first workpiece to press the first workpiece against a second workpiece to which the first workpiece is to be joined, and an electrically powered linear actuator coupled to the ultrasonic welding stack for moving the stack while applying a controlled force, speed, or a combination of force and speed to said stack, the actuator including an electrical servo motor producing rotational mechanical motion and an integrated converter for converting the rotational motion into linear motion. In one specific implementation, a controller is coupled to the linear actuator for controlling the force applied by said actuator to the ultrasonic welding stack, and a sensor is coupled to the servo motor for producing a signal related to the torque produced by the servo motor and supplying that signal to the controller. In a second specific implementation, a load cell is used for force feedback to the motion controller with a linear or rotary position feedback device used to provide position and velocity feedback to the motion controller. The controller controls the electrical power delivered to the servo motor so as to control the torque and speed outputs of the motor.
Abstract:
An array of resilient floor tiles is assembled into a continuous sheet after being laid down. An array of included, sacrificial resistive wires is buried along the edges of the tiles and is controllably heated in order to cause welding of the edges of tiles across the paths of the wires to neighbouring tiles. Subsequently the wires may be used to give the array integral tensile strength. The welded array is provided with greater strength for resisting use, expansive and contractile forces caused by environmental heat and cold and also long-term tile contraction owing to loss of plasticiser as may be seen with PVC-based tiles.
Abstract:
A rear end of a preceding film and a front end of a trailing film are overlapped with an overlap length Lo. Each of a pair of welding heads has a contact surface and a film heating surface. The contact surface has a length Lp in a conveying direction. The film heating surface has a length Lh in the conveying direction. The lengths Lh, Lo, and Lp satisfy Lh
Abstract:
Heat-sealed articles formed from polymer film portions heated-sealed together in selected areas forming a heat seal pattern, by passing the film portions together in a partial wrap about a heated sealing roller having a cylindrical outer surface that supports the film portions in a smooth cylindrical configuration about the roll. The cylindrical outer surface of the roller comprises a first surface portion defining a configuration corresponding to the heat seal pattern and formed of a first material having a first thermal conductivity, and a second surface portion formed of a second material having a second thermal conductivity lower than the first thermal conductivity such that only areas of the film portions in contact with the first surface portion are heat sealed together, the first and second surface portions being substantially flush with each other at the outer surface.
Abstract:
A target includes a face member, a side wall, and an image. The face member includes a first edge that at least partially surrounds the face member. The side wall is connected to the face member at the first edge. The side wall increases the strength and stability of the target. The image is located on a surface of the face member. A method of making the target includes obtaining a sheet of material; heating the sheet of material; using a mold to define a face member, side wall member, and flange member from the heated sheet of material; cooling the sheet of material after defining the face member, side wall member, and flange member; removing an excess portion of the flange member; and printing an image on the sheet of material.
Abstract:
A method and an apparatus for continuously producing elongated siding panels is disclosed. The apparatus includes a conveyor, a plurality of mold plates, and a die for extruding a sheet of material onto the mold plates. The mold plates are formed of a rigid material and positioned adjacent one another and supported by the conveyor for forming the elongated siding panels. Each of the mold plates has an upper edge portion and a lower edge portion with an intermediate portion therebetween. The intermediate portion has an aesthetic pattern for imparting the pattern to the sheet of material with the adjacent mold plates having different aesthetic patterns. The lower edge portion has a lower leg extending substantially perpendicular from the intermediate portion defining a horizontal plane and a projection portion between the lower edge portion and the intermediate portion extends beyond the horizontal plane for imparting a jagged pattern to the intermediate portion.
Abstract:
A method of forming a series of bags for bulky articles from rolled thermoplastic film and padding element includes arranging a linear, longitudinally traveling queue of layers of film and padding element according to a set of desired bag dimensions and characteristics and controlling the advancement of the queue to make padding element and seal cuts to form the bags. The invention also includes a system for fabricating bags substantially in the manner identified in the method of the present invention, as well as a method of forming seal cuts in which an envelope is first clamped, then sealed and cut by heat and pressure, then allowed to cool before being released.