Abstract:
Semiconductor device structures having fin structure(s) and fabrication methods thereof are presented. The methods include: providing a first mask above a substrate structure and a second mask above the first mask and the substrate structure; removing portions of the first mask not underlying the second mask and selectively etching the substrate structure using the second mask to form at least one cavity therein; providing a third mask over portions of the substrate structure not underlying the second mask and removing the second mask; and selectively etching the substrate structure using remaining portions of the first mask and the third mask to the form fin structure(s) of the semiconductor device structure, where the fin structure(s) is self-aligned with the at least one cavity in the substrate structure. For example, the semiconductor device structure can be a fin-type transistor structure, and the method can include forming a source/drain region within a cavity.
Abstract:
Methods of fabricating circuit structures including FinFET structures are provided, including: providing a substrate and a first material having a first threshold voltage above the substrate, and a second material having a second threshold voltage lower than the first threshold voltage above the first material; forming fins having base fin portions formed from the first material and upper fin portions formed from the second material; providing gate structures over the fins to form one or more FinFET structures, wherein the gate structures wrap around at least the upper fin portions and have an operating voltage lower than the first threshold voltage and higher than the second threshold voltage, so that the upper fin portions define a channel size of the one or more FinFET structures. Circuit structures including FinFET structures are also provided, in which the FinFET structures have a uniform channel size defined only by upper fin portions thereof.
Abstract:
Fin field effect transistors (FinFETs) and their methods of manufacture include a self-aligned gate isolation layer. A method of forming the FinFETs includes the formation of sacrificial spacers over fin sidewalls, and the formation of an isolation layer between adjacent fins at self-aligned locations between the sacrificial spacers. An additional layer such as a sacrificial gate layer is formed over the isolation layer, and photolithography and etching techniques are used to cut, or segment, the additional layer to define a gate cut opening over the isolation layer. The gate cut opening is backfilled with a dielectric material, and the backfilled dielectric and the isolation layer cooperate to separate neighboring sacrificial gates and hence the later-formed functional gates associated with respective devices.
Abstract:
A method includes providing a starting semiconductor structure, the starting semiconductor structure including a semiconductor substrate with active region(s) separated by isolation regions, the active region(s) including source/drain regions of epitaxial semiconductor material, dummy gate structures adjacent each source/drain region, the dummy gate structures including dummy gate electrodes with spacers adjacent opposite sidewalls thereof and gate caps thereover, and openings between the dummy gate structures. The method further includes filling the openings with a dielectric material, recessing the dielectric material, resulting in a filled and recessed structure, and forming a hard mask liner layer over the filled and recessed structure to protect against loss of the recessed dielectric material during subsequent removal of unwanted dummy gate electrodes. A resulting semiconductor structure formed by the method is also provided.
Abstract:
An intermediate semiconductor structure in fabrication includes a silicon semiconductor substrate, a hard mask of silicon nitride (SiN) over the substrate and a sacrificial layer of polysilicon or amorphous silicon over the hard mask. The sacrificial layer is patterned into sidewall spacers, each of the sidewall spacers having vertically tapered inner and outer sidewalls providing a rough triangular shape. The rough triangular sidewall spacers are used as a temporary hard mask to pattern the SiN hard mask.
Abstract:
A method includes providing a substrate having a first and a second plurality of fins with a first at least one dielectric material disposed thereon, removing upper portions of the first dielectric material to expose upper portions of the first and the second plurality of fins, removing the first dielectric material from the lower portions of the second plurality of fins to expose lower portions of the second plurality of fins, depositing a second at least one dielectric material on at least the upper and the lower exposed portions of the second plurality of fins and on the upper exposed portions of first plurality of fins, removing the second dielectric material to expose upper portions of the first and the second plurality of fins, and wherein the first dielectric material is different from the second dielectric material. The resulting structure may be operable for use as nFETs and pFETs.
Abstract:
Methodologies and a device for SRAM patterning are provided. Embodiments include forming a spacer layer over a fin channel, the fin channel being formed in four different device regions; forming a bottom mandrel over the spacer layer; forming a top mandrel directly over the bottom mandrel, wherein the top and bottom mandrels including different materials; forming a buffer oxide layer over the top mandrel; forming an anti-reflective coating (ARC) over the first OPL; forming a photoresist (PR) over the ARC and patterning the PR; and etching the first OPL, ARC, buffer oxide, and top mandrel with the pattern of the PR, wherein a pitch of the PR as patterned is different in each of the four device regions.
Abstract:
A method for forming FinFETs having a capping layer for reducing punch through leakage includes providing an intermediate semiconductor structure having a semiconductor substrate and a fin disposed on the semiconductor substrate. A capping layer is disposed over the fin, and an isolation fill is disposed over the capping layer. A portion of the isolation fill and the capping layer is removed to expose an upper surface portion of the fin. Tapping layer and a lower portion of the fin define an interface dipole layer barrier, a portion of the capping layer operable to provide an increased negative charge or an increased positive charge adjacent to the fin, to reduce punch-through leakage compared to a fin without the capping layer.
Abstract:
A non-planar semiconductor structure, for example, a dual FinFET structure, includes a n-type semiconductor device and a p-type semiconductor device. Metal-insulator-semiconductor (MIS) contacts provide electrical connection to the n-type device, and metal-semiconductor (MS) contacts provide electrical connection to the p-type device. The metal of both MIS and MS contacts is a same n-type work function metal. In one example, the semiconductor of the MIS contact includes epitaxial silicon germanium with a relatively low percentage of germanium, the insulator of the MIS contact includes titanium dioxide, the semiconductor for the MS contact includes silicon germanium with a relatively high percentage of germanium or pure germanium, and the metal for both contacts includes a n-type work function metal.