公开(公告)号：US20180254331A1

公开(公告)日：2018-09-06

申请号：US15447210

申请日：2017-03-02

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Zhenxing Bi ,  Pietro Montanini ,  Eric R. Miller ,  Balasubramanian Pranatharthiharan ,  Oleg Gluschenkov ,  Ruqiang Bao ,  Kangguo Cheng

IPC: H01L29/66 ,  H01L21/3105

CPC classification number: H01L29/66795 ,  H01L21/3105 ,  H01L21/31053 ,  H01L29/6656

Abstract: The disclosure relates to methods of forming etch-resistant spacers in an integrated circuit (IC) structure. Methods according to the disclosure can include: forming a mask on an upper surface of a gate structure positioned over a substrate; forming a spacer material on the substrate, the mask, and exposed sidewalls of the gate structure; forming a separation layer over the substrate and laterally abutting the spacer material to a predetermined height, such that an exposed portion of the spacer material is positioned above an upper surface of the separation layer and at least partially in contact with the mask; and implanting a dopant into the exposed portion of the spacer material to yield a dopant-implanted region within the spacer material, wherein the dopant-implanted region of the spacer material has a greater etch resistivity than a remainder of the spacer material.

公开(公告)号：US09984936B1

公开(公告)日：2018-05-29

申请号：US15651621

申请日：2017-07-17

Applicant: GLOBALFOUNDRIES Inc.

Inventor： Ruilong Xie ,  Siva P. Adusumilli ,  Kangguo Cheng ,  Pietro Montanini ,  Robinhsinku Chao

IPC: H01L21/8234 ,  H01L29/423 ,  H01L29/66

CPC classification number: H01L21/823481 ,  H01L29/42392 ,  H01L29/66545 ,  H01L29/775 ,  H01L29/785

Abstract: A method includes forming a sacrificial gate and a stack of materials above a semiconductor substrate, forming a trench in each of the source/drain areas of the device, wherein each trench extends into the semiconductor substrate, forming an empty space under the sacrificial gate structure, the empty space being vertically positioned between the stack of materials and the semiconductor substrate, wherein the empty space is in communication with the trenches, performing a conformal deposition process so as to deposit a conformal layer of a device isolation material adjacent at least the sacrificial gate while at least partially filling the empty space and substantially filling the trenches, and performing a recess etching process to remove at least portions of the conformal layer positioned adjacent the sacrificial gate, thereby defining a recessed upper surface of the device isolation material.

公开(公告)号：US09947793B1

公开(公告)日：2018-04-17

申请号：US15427594

申请日：2017-02-08

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ruilong Xie ,  Kangguo Cheng ,  Tenko Yamashita

IPC: H01L29/78 ,  H01L29/66 ,  H01L27/088 ,  H01L21/8234 ,  H01L23/535 ,  H01L21/768 ,  H01L29/417 ,  H01L21/311

CPC classification number: H01L29/785 ,  H01L21/31111 ,  H01L21/76895 ,  H01L21/823418 ,  H01L21/823431 ,  H01L21/823475 ,  H01L23/535 ,  H01L27/0886 ,  H01L29/41791 ,  H01L29/66545 ,  H01L29/66666 ,  H01L29/66795 ,  H01L29/7827

Abstract: Disclosed is a method of forming a vertical pillar-type field effect transistor (FET). One or more semiconductor pillars are formed by epitaxial deposition in one or more openings, respectively, that extend through a first dielectric layer and that have high aspect ratios in two directions. The first dielectric layer is etched back and the following components are formed laterally surrounding the semiconductor pillar(s): a first source/drain region above and adjacent to the first dielectric layer, a second dielectric layer on the first source/drain region, a gate on the second dielectric layer and a gate cap on the gate. The gate cap extends over the top surface(s) of the semiconductor pillar(s). A recess is formed in the gate cap to expose at least the top surface(s) of the semiconductor pillar(s) and a second source/drain region is formed within the recess. Also disclosed is the vertical pillar-type FET structure.

公开(公告)号：US09935180B2

公开(公告)日：2018-04-03

申请号：US15482040

申请日：2017-04-07

Applicant: International Business Machines Corporation ,  GlobalFoundries, Inc.

Inventor： Kangguo Cheng ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L29/06 ,  H01L29/66 ,  H01L21/02 ,  H01L21/306 ,  H01L21/308 ,  H01L21/3065

CPC classification number: H01L21/3086 ,  H01L21/02164 ,  H01L21/02233 ,  H01L21/02238 ,  H01L21/02255 ,  H01L21/30604 ,  H01L21/3065 ,  H01L21/3081 ,  H01L21/31 ,  H01L21/324 ,  H01L29/66795

Abstract: A method of making a semiconductor device includes patterning a fin in a substrate; performing a first etch to remove a portion of the fin to cut the fin into a first cut fin and a second cut fin, the first cut fin having a first and second fin end and the second cut fin having a first and second fin ends; forming an oxide layer along an endwall of the first fin end and an endwall of the second fin end of the first cut fin, and an endwall of the first fin end and an endwall of the second fin end of the second cut fin; disposing a liner onto the oxide layer disposed onto the endwall of the first fin end of the first cut fin to form a bilayer liner; and performing a second etch to remove a portion of the second cut fin.

公开(公告)号：US20180090624A1

公开(公告)日：2018-03-29

申请号：US15276372

申请日：2016-09-26

Applicant: International Business Machines Corporation ,  Globalfoundries Inc.

Inventor： Kangguo Cheng ,  Xin Miao ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L29/786 ,  H01L29/06 ,  H01L29/423 ,  H01L29/66

CPC classification number: H01L29/78696 ,  H01L29/0649 ,  H01L29/0673 ,  H01L29/42392 ,  H01L29/66545 ,  H01L29/66742 ,  H01L29/78618 ,  H01L29/78654 ,  H01L29/78684

Abstract: In one aspect, a method of forming a semiconductor device includes the steps of: forming an alternating series of sacrificial/active layers on a wafer and patterning it into at least one nano device stack; forming a dummy gate on the nano device stack; patterning at least one upper active layer in the nano device stack to remove all but a portion of the at least one upper active layer beneath the dummy gate; forming spacers on opposite sides of the dummy gate covering the at least one upper active layer that has been patterned; forming source and drain regions on opposite sides of the nano device stack, wherein the at least one upper active layer is separated from the source and drain regions by the spacers; and replacing the dummy gate with a replacement gate. A masking process is also provided to tailor the effective device width of select devices.

公开(公告)号：US09929247B2

公开(公告)日：2018-03-27

申请号：US15594757

申请日：2017-05-15

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Kangguo Cheng ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L21/8234 ,  H01L29/49 ,  H01L21/28 ,  H01L29/66 ,  H01L21/8238

CPC classification number: H01L29/4991 ,  H01L21/28114 ,  H01L21/28132 ,  H01L21/283 ,  H01L21/31 ,  H01L21/31111 ,  H01L21/764 ,  H01L21/76802 ,  H01L21/7682 ,  H01L21/76879 ,  H01L21/823468 ,  H01L21/823864 ,  H01L23/5226 ,  H01L29/401 ,  H01L29/41775 ,  H01L29/41791 ,  H01L29/42376 ,  H01L29/515 ,  H01L29/517 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7851

Abstract: A semiconductor device that includes a gate structure on a channel region of a semiconductor device. Source and drain regions may be present on opposing sides of the channel region. The semiconductor device may further include a composite gate sidewall spacer present on a sidewall of the gate structure. The composite gate sidewall spacer may include a first composition portion having an air gap encapsulated therein, and a second composition portion that is entirely solid and present atop the first composition portion.

公开(公告)号：US09892926B2

公开(公告)日：2018-02-13

申请号：US15462657

申请日：2017-03-17

Applicant: International Business Machines Corporation ,  GLOBALFOUNDRIES INC.

Inventor： Xiuyu Cai ,  Kangguo Cheng ,  Ali Khakifirooz ,  Ruilong Xie

IPC: H01L29/66 ,  H01L29/51 ,  H01L21/28

CPC classification number: H01L29/7856 ,  H01L21/0217 ,  H01L21/28141 ,  H01L21/3212 ,  H01L29/42364 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66575 ,  H01L29/785 ,  H01L29/78654

Abstract: Forming a semiconductor structure includes forming a dummy gate stack on a substrate including a sacrificial spacer on the peripheral of the dummy gate stack. The dummy gate stack is partially recessed. The sacrificial spacer is etched down to the partially recessed dummy gate stack. Remaining portions of the sacrificial spacer are etched leaving gaps on sides of a remaining portion of the dummy gate stack. A first low-k spacer portion and a second low-k spacer portion are formed to fill gaps around the remaining portions of the dummy gate stack and extending vertically along a sidewall of a dummy gate cavity. The first and second low-k spacer portions are etched. A poly pull process is performed on the remaining portions of the dummy gate stack. A replacement metal gate (RMG) structure is formed with the first low-k spacer portion and the second low-k spacer portion.

公开(公告)号：US09793341B1

公开(公告)日：2017-10-17

申请号：US15170224

申请日：2016-06-01

Applicant: GLOBALFOUNDRIES INC.

Inventor： Ali Khakifirooz ,  Davood Shahrjerdi ,  Herbert L. Ho ,  Kangguo Cheng

IPC: H01L27/108 ,  H01L21/8242 ,  H01L49/02

CPC classification number: H01L28/92

Abstract: The present disclosure generally relates to semiconductor structures and, more particularly, to a deep trench capacitor, integrated structures and methods of manufacture. The structure includes: a conductive material formed on an underside of an insulator layer and which acts as a back plate of a deep trench capacitor; an inner conductive layer extending through the insulator layer and an overlying substrate; and a dielectric liner between the inner conductive material and the conductive material, and formed on a sidewall of an opening within the insulator layer and the overlying substrate.

公开(公告)号：US20170288030A1

公开(公告)日：2017-10-05

申请号：US15353352

申请日：2016-11-16

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES Inc.

Inventor： Kangguo Cheng ,  Ruilong Xie ,  Tenko Yamashita ,  Chun-Chen Yeh

IPC: H01L29/417 ,  H01L29/66 ,  H01L21/02 ,  H01L21/28 ,  H01L29/78

CPC classification number: H01L29/41741 ,  H01L21/02266 ,  H01L21/28114 ,  H01L21/28123 ,  H01L21/3065 ,  H01L21/308 ,  H01L29/42392 ,  H01L29/4966 ,  H01L29/517 ,  H01L29/66545 ,  H01L29/66553 ,  H01L29/66666 ,  H01L29/66787 ,  H01L29/7827 ,  H01L29/78618 ,  H01L29/78642 ,  H01L29/78696

Abstract: A method of forming a gate structure, including forming one or more vertical fins on a substrate; forming a bottom spacer on the substrate surface adjacent to the one or more vertical fins; forming a gate structure on at least a portion of the sidewalls of the one or more vertical fins; forming a gauge layer on at least a portion of the bottom spacer, wherein the gauge layer covers at least a portion of the gate structure on the sidewalls of the one or more vertical fins; and removing a portion of the gauge layer on the bottom spacer.

公开(公告)号：US09773881B2

公开(公告)日：2017-09-26

申请号：US15233315

申请日：2016-08-10

Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION ,  GLOBALFOUNDRIES INC.

Inventor： Kangguo Cheng ,  Ruilong Xie ,  Tenko Yamashita

IPC: H01L21/8232 ,  H01L29/49 ,  H01L29/78 ,  H01L29/423 ,  H01L29/66 ,  H01L29/40 ,  H01L21/8238 ,  H01L21/8234

CPC classification number: H01L29/4991 ,  H01L21/28114 ,  H01L21/28132 ,  H01L21/283 ,  H01L21/31 ,  H01L21/31111 ,  H01L21/764 ,  H01L21/76802 ,  H01L21/7682 ,  H01L21/76879 ,  H01L21/823468 ,  H01L21/823864 ,  H01L23/5226 ,  H01L29/401 ,  H01L29/41775 ,  H01L29/41791 ,  H01L29/42376 ,  H01L29/515 ,  H01L29/517 ,  H01L29/6653 ,  H01L29/66545 ,  H01L29/6656 ,  H01L29/66795 ,  H01L29/785 ,  H01L29/7851

Abstract: A semiconductor device that includes a gate structure on a channel region of a semiconductor device. Source and drain regions may be present on opposing sides of the channel region. The semiconductor device may further include a composite gate sidewall spacer present on a sidewall of the gate structure. The composite gate sidewall spacer may include a first composition portion having an air gap encapsulated therein, and a second composition portion that is entirely solid and present atop the first composition portion.