Abstract:
A manufacturing method of a semiconductor structure includes the following steps. Gate structures are formed on a semiconductor substrate. A source/drain contact is formed between two adjacent gate structures. The source/drain contact is recessed by a recessing process. A top surface of the source/drain contact is lower than a top surface of the gate structure after the recessing process. A stop layer is formed on the gate structures and the source/drain contact after the recessing process. A top surface of the stop layer on the source/drain contact is lower than the top surface of the gate structure. A semiconductor structure includes the semiconductor substrate, the gate structures, a gate contact structure, and the source/drain contact. The source/drain contact is disposed between two adjacent gate structures, and the top surface of the source/drain contact is lower than the top surface of the gate structure.
Abstract:
A semiconductor device includes first fin-shaped structures and second fin-shaped structures, which are separately disposed on a semiconductor substrate. Each of the first and second fin-shaped structures includes a base portion and a top portion protruding from the top portion. The base portions of the second fin-shaped structures are wider than the top portions of the second fin-shaped structures, and the top portions of the second fin-shaped structures are as wide as the top portions of the first fin-shaped structures. Each second fin-shaped structure further includes a recessed region on its sidewall.
Abstract:
A method for fabricating a semiconductor device having a gate structure includes forming a substrate including at least two fin structures protruding from a top surface of the substrate, the substrate including a first recess and a second recess disposed under the first recess, and the first recess and the second recess being disposed between the fin structures, wherein a width of the first recess is larger than a width of the second recess, and the first recess and the second recess form a step structure; forming an insulating structure in the second recess; and forming the gate structure on the insulating structure, wherein the first recess and the second recess are filled up with the gate structure and the insulating structure.
Abstract:
A method for manufacturing a semiconductor device having a metal gate includes forming a filling layer and a high-K gate dielectric layer in the first recess between a pair of spacers, wherein the high-K gate dielectric layer and the filling layer are stacked in the first recess sequentially, and an exposed top surface of the high-K gate dielectric layer and a top surface of the filling layer are lower than a top surface of each spacer; and removing a part of each spacer and widening the first recess on the top surface of the filling layer to form a second recess, wherein a width of the second recess is larger than a width of the first recess.
Abstract:
An overlay operation method and an overlay control method are disclosed. A first mark and a second mark are identified on a substrate, wherein the first mark and the second mark are formed by a process in combination with using a photomask. Next, a first measurement is performed to obtain an offset between the first mark and the second mark in a direction. Then, an operation is performed to judge whether the offset is in a range from a pre-determined offset minus a deviation to the pre-determined offset plus the deviation, wherein the pre-determined offset is determined by the photomask.
Abstract:
A monitor method for process control in a semiconductor fabrication process is disclosed. A first alignment mark is formed in a layer on a substrate, and its position is measured and stored in a first measurement data. A fabrication process is then performed. Afterwards, another measurement is performed to measure the position of the first alignment mark and to generate a second measurement data. Finally, an offset value between the position of the first alignment mark in the first measurement data and those in the second measurement data is calculated.
Abstract:
An overlay mark for determining the alignment between two separately generated patterns formed along with two successive layers above a substrate is provided in the present invention, wherein both the substrate and the overlay mark include at least two pattern zones having periodic structures with different orientations, and the periodic structures of the overlay mark are orthogonally overlapped with the periodic structures of the substrate.
Abstract:
A semiconductor process for forming gates with different pitches includes the following steps. A gate layer is formed on a substrate. A first mandrel and a second mandrel are respectively formed on the gate layer. A first spacer material is formed to conformally cover the first mandrel but exposing the second mandrel. A second spacer material is formed to conformally cover the first spacer material and the second mandrel. The first spacer material and the second spacer material are etched to form a first spacer beside the first mandrel and a second spacer beside the second mandrel simultaneously. The first mandrel and the second mandrel are removed. Layouts of the first spacer and the second spacer are transferred to the gate layer, thereby a first gate and a second gate being formed. Moreover, a semiconductor process, which forms the first spacer and the second spacer separately, is also provided.
Abstract:
The present invention provides a semiconductor structure, including a substrate, a first nanowire structure disposed on the substrate, and the first nanowire structure includes a gate region and a source/drain region The diameter of the first nanowire structure within the gate region is different from the diameter of the first nanowire structure within the source/drain region.
Abstract:
A method of correcting an overlay error includes the following steps. First, an overlay mark disposed on a substrate is captured so as to generate overlay mark information. The overlay mark includes at least a pair of first mark patterns and at least a second mark pattern above the first mark patterns. Then, the overlay mark information is calculated to generate an offset value between two first mark patterns and to generate a shift value between the second mark pattern and one of the first mark patterns. Finally, the offset value is used to compensate the shift value so as to generate an amended shift value.