Abstract:
A method of forming nanosheet and nanowire transistors includes the formation of alternating epitaxial layers of silicon germanium (SiGe) and silicon (Si), where the germanium content within respective layers of the silicon germanium is systemically varied in order to mediate the selective etching of these layers. The germanium content is controlled such that recessed regions created by partial removal of the silicon germanium layers have uniform lateral dimensions, and the backfilling of such recessed regions with an etch selective material results in the formation of a robust etch barrier.
Abstract:
A method of forming nanosheet and nanowire transistors includes the formation of alternating epitaxial layers of silicon germanium (SiGe) and silicon (Si), where the germanium content within respective layers of the silicon germanium is systemically varied in order to mediate the selective etching of these layers. The germanium content can be controlled such that voids created by removal of the silicon germanium have uniform dimensions, and the backfilling of such voids with gate dielectric and gate conductor layers proximate to silicon nanosheets or nanowires results in devices having a uniform effective gate length.
Abstract:
A method of manufacturing a vertical field effect transistor includes an isotropic etch of a gate conductor to recess the gate and define the length of the transistor channel. A symmetric gate conductor geometry prior to the etch, in combination with the isotropic (i.e., lateral) etch, allows the effective vertical etch rate of the gate conductor to be independent of local pattern densities, resulting in a uniform channel length among plural transistors formed on a semiconductor substrate.
Abstract:
A semiconductor structure includes a strain-relaxed semiconductor substrate, fins on the strain-relaxed semiconductor substrate, the fins each having a bottom inactive region and an exposed top active region. The semiconductor structure further includes a liner layer along sidewalls of the bottom inactive region and adjacent surface areas of the strain-relaxed semiconductor substrate, a densified local fill layer surrounding the bottom inactive regions of the plurality of fins, a densified global fill layer adjacent outer sidewalls of the densified local fill layer, and a hard mask layer separating the densified global fill layer from the substrate and the densified local fill layer, a lack of voids in the densified local fill layer resulting in the bottom inactive regions of the fins being substantially free of oxidation defects. A method to realize the structure is also disclosed, the method preventing oxidation defects in strain-relaxed fins by reducing local gap fill voids.
Abstract:
A method provides a structure having a FinFET in an Rx region, the FinFET including a channel, source/drain (S/D) regions and a gate, the gate including gate metal. A cap is formed over the gate having a liner and a core. Trench silicide (TS) is disposed on sides of the gate. The TS is recessed to a level above a level of the gate and below a level of the core. The liner is etched to the level of the TS. An oxide layer is disposed over the structure. A CB trench is patterned into the oxide layer within the Rx region to expose the core at a shelf portion of the CB trench. The core is etched to extend the CB trench to a bottom at the gate metal. The shelf portion having a larger area than the bottom. The CB trench is metalized to form a CB contact.
Abstract:
A method of concurrently forming source/drain contacts (CAs) and gate contacts (CBs) and device are provided. Embodiments include forming metal gates (PC) and source/drain (S/D) regions over a substrate; forming an ILD over the PCs and S/D regions; forming a mask over the ILD; concurrently patterning the mask for formation of CAs adjacent a first portion of each PC and CBs over a second portion of the PCs; etching through the mask, forming trenches extending through the ILD down to a nitride capping layer formed over each PC and a trench silicide (TS) contact formed over each S/D region; selectively growing a metal capping layer over the TS contacts formed over the S/D regions; removing the nitride capping layer from the second portion of each PC; and metal filling the trenches, forming the CAs and CBs.
Abstract:
A method includes providing a substrate having a first and a second plurality of fins with a first at least one dielectric material disposed thereon, removing upper portions of the first dielectric material to expose upper portions of the first and the second plurality of fins, removing the first dielectric material from the lower portions of the second plurality of fins to expose lower portions of the second plurality of fins, depositing a second at least one dielectric material on at least the upper and the lower exposed portions of the second plurality of fins and on the upper exposed portions of first plurality of fins, removing the second dielectric material to expose upper portions of the first and the second plurality of fins, and wherein the first dielectric material is different from the second dielectric material. The resulting structure may be operable for use as nFETs and pFETs.
Abstract:
A trench contact epilayer in a semiconductor device is provided. Embodiments include forming trenches through an interlayer dielectric (ILD) over source/drain regions in NFET and PFET regions; depositing a conformal silicon nitride (SiN) layer over the ILD and in the trenches; removing the SiN layer in the PFET region; growing a germanium (Ge) epilayer over the source/drain regions in the PFET region; depositing metal over the ILD and in the trenches in the NFET and PFET regions; etching the metal in the NFET region to expose the conformal SiN layer; removing the SiN layer in the NFET region; growing a Group III-V epilayer over the source/drain regions in the NFET region; and depositing metal over the ILD and in the trenches in the NFET region.
Abstract:
Semiconductor device structures having fin structure(s) and fabrication methods thereof are presented. The methods include: providing a first mask above a substrate structure and a second mask above the first mask and the substrate structure; removing portions of the first mask not underlying the second mask and selectively etching the substrate structure using the second mask to form at least one cavity therein; providing a third mask over portions of the substrate structure not underlying the second mask and removing the second mask; and selectively etching the substrate structure using remaining portions of the first mask and the third mask to the form fin structure(s) of the semiconductor device structure, where the fin structure(s) is self-aligned with the at least one cavity in the substrate structure. For example, the semiconductor device structure can be a fin-type transistor structure, and the method can include forming a source/drain region within a cavity.
Abstract:
The present disclosure is directed to a gate structure for a transistor. The gate structure is formed on a substrate and includes a trench. There are sidewalls that line the trench. The sidewalls have a first dimension at a lower end of the trench and a second dimension at an upper end of the trench. The first dimension being larger than the second dimension, such that the sidewalls are tapered from a lower region to an upper region. A high k dielectric liner is formed on the sidewalls and a conductive liner is formed on the high k dielectric liner. A conductive material is in the trench and is adjacent to the conductive liner. The conductive material has a first dimension at the lower end of the trench that is smaller than a second dimension at the upper end of the trench.