Abstract:
Disclosed is a novel high-density magnetic composite material for an inductor. The material is composed of 6-12% of high-temperature resin glue and 88-94% of magnetic powder body in percentage by weight. An integrated inductor magnetic core is simply prepared by means of the magnetic composite material of the disclosure without a large press, thus saving the device investment. The mold loss in a pressing process is reduced, and the production cost is reduced. The operation is simple, a magnet of a complex shape can be produced, and an oversized magnet can be produced. A closed magnetic circuit is formed, and the EMI effect is good. The magnetic composite material of the disclosure enables the density of a solidified magnet to be high under the action of special high-temperature resin glue, it can be guaranteed that the density is 5.5-6.2 g/cm3, the sensitive quality value for preparing an inductor is high, and the initial permeability can be 14μ or above. The magnetic composite material of the disclosure can bear a higher temperature, and can work at the temperature of 180° C. The magnetic composite material of the disclosure is high in utilization rate, low in scrap rate and low in dust rate, and meets the requirement for environmental protection.
Abstract:
Disclosed herein are methods for manufacturing a functionally graded polymer material. A method comprises preparing a melted polymer mixture comprising a thermoplastic polymer and a magnetic filler; molding the melted polymer mixture; and applying a magnetic field to a portion of the melted polymer mixture to form the functionally graded article, wherein as the melted polymer mixture flows into the mold, the melted polymer mixture comes into contact with the magnet field. Another method comprises molding the melted polymer mixture; and applying a magnetic field from a first magnet to a first portion of the melted polymer mixture and applying a magnetic field from a second magnet to a second portion of the melted polymer mixture to form the functionally graded article, wherein the first magnet and the second magnet are positioned in a manner such that the magnetic field produced by each are nonoverlapping.
Abstract:
In accordance with the present invention, novel superparamagnetic magneto-dielectric polymer nanocomposites are synthesized using a novel process. The tunability of the dielectric/magnetic properties demonstrated by this novel highly-viscous solvent-free polymer nanocomposite that is amenable to building 3D electromagnetic structures/devices by using processes such as 3D printing, compression molding or injection molding, when an external DC magnetic field is applied, exceeds what has been previously reported for magneto-dielectric polymer nanocomposite materials.
Abstract:
This invention relates to a high molecular weight nylon powder composition for 3D printing, its preparation method and use. The composition comprises: 100 parts by weight of high-viscosity nylon powder, 1-5 parts by weight of a flow agent, and 0.1-1 parts by weight of an antioxidant; the high-viscosity nylon powder is one or more selected from nylon 6, nylon 66, nylon 11, nylon 12, nylon 612 and nylon 610; or the powder composition is obtained via polymerization reaction of the raw materials comprising the following components, based on the weight parts of lactam monomers or amide monomers: 100 parts by weight of lactam monomers or amide monomers, 0.005-1 parts by weight of a catalyst, and 0.1-1 parts by weight of an antioxidant. The high molecular weight nylon powder composition prepared in the present invention has a particle diameter in the range of 20-100 micrometers, good powder spreading performance, and is suitable for the 3D printing process, and the product of the high molecular weight nylon powder composition has good mechanical properties, good dimensional stability and low manufacturing cost.
Abstract:
The present invention provides an LCP derivative/soft magnetic ferrite composite material, which is prepared by complexing and assembling an LCP derivative as a host and soft magnetic ferrite particles as a guest. The present invention also provides a method for preparing the composite material. The composite material of the present invention has high stability and is not easily dissociated, and has high customized magnestic permeability, dielectricity, thermal stability, environmental resistance, and chemical resistance; and the preparation process of the composite material meets the energy-saving and emission reduction requirements. Therefore, the composite material has a wide industrial application prospect. The composite material of the present invention can be widely applied to the wireless communication field, the aviation, spaceflight and military fields, the microwave and radio frequency component application field, the automotive electronic component field, and the like.
Abstract:
The present invention relates to CNT filled polymer composite system possessing a high thermal conductivity and high temperature stability so that it is a highly thermally conductive for use in 3D and 4D integration for joining device sub-laminate layers. The CNT/polymer composite also has a CTE close to that of Si, enabling a reduced wafer structural warping during high temperature processing cycling. The composition is tailored to be suitable for coating, curing and patterning by means conventionally known in the art.
Abstract:
The invention relates to an edge strip for coating the narrow edge surface of a panel-type workpiece, in particular furniture panels, comprising at least one base coat and a melt layer for attaching the edge strip to the workpiece. The melt layer has a dielectric loss factor εSS for microwave radiation that is greater than the dielectric loss factor εGS of the base coat.
Abstract:
Epoxidised natural rubber [ENR] based vulcanised-blends with two different types of electrical conductive filler (i.e. conductive grade-carbon black and intrinsically electrical conductive polymer) may be produced respectively by using either internal mechanical mixing method or open milling method or the combination of the two methods. All these ENR based vulcanised-blends show high consistent reversible electrical behaviour under the tensile straining process. They also exhibit useful mechanical properties with tensile strengths up to 28.0 MPa, elongations at break up to 800.0% and Dunlop rebound resiliencies up to 55.0%. The lower the rebound resilience, the better the damping property and shock absorption ability for the ENR based vulcanised-blends. As a result, these ENR based vulcanised-blends are ideal to be used for manufacturing flexible sensors that may correspond to the tensile straining process.
Abstract:
A low viscosity polysulfide sealant composition. The composition comprises a curable polysulfide polymer; a crosslinking agent; and a plurality of core-shell particles. The core-shell particles comprise: a core comprising a ferromagnetic material; and a shell comprising silica treated with an organic sulfur containing compound. The shell is capable of bonding with the polysulfide polymer.
Abstract:
In accordance with the present invention, novel superparamagnetic magneto-dielectric polymer nanocomposites are synthesized using a novel process. The tunability of the dielectric/magnetic properties demonstrated by this novel highly-viscous solvent-free polymer nanocomposite that is amenable to building 3D electromagnetic structures/devices by using processes such as 3D printing, compression molding or injection molding, when an external DC magnetic field is applied, exceeds what has been previously reported for magneto-dielectric polymer nanocomposite materials.