EMBEDDED DIE PACKAGING FOR POWER SEMICONDUCTOR DEVICES

    公开(公告)号:US20220246503A1

    公开(公告)日:2022-08-04

    申请号:US17728220

    申请日:2022-04-25

    Abstract: Embedded die packaging for high voltage, high temperature operation of power semiconductor devices is disclosed, wherein a power semiconductor die is embedded in laminated body comprising a layer stack of a plurality of dielectric layers and electrically conductive layers. For example, the dielectric layers comprise dielectric build-up layers of filled or fiber reinforced dielectric and conductive interconnect comprises copper layers and copper filled vias. A dielectric build-up layer, e.g. filled or glass fiber reinforced epoxy, forms an external surface of the package covering underlying copper interconnect, particularly in regions which experience high electric field during operation, such as between closely spaced source and drain interconnect metal. For example, the power semiconductor device comprises a GaN HEMT rated for operation at ≥100V wherein the package body has a laminated structure configured for high voltage, high temperature operation with improved reliability.

    EMBEDDED PACKAGING FOR HIGH VOLTAGE, HIGH TEMPERATURE OPERATION OF POWER SEMICONDUCTOR DEVICES

    公开(公告)号:US20210020573A1

    公开(公告)日:2021-01-21

    申请号:US17061839

    申请日:2020-10-02

    Inventor: Thomas MACELWEE

    Abstract: Embedded packaging for high voltage, high temperature operation of power semiconductor devices is disclosed, wherein a semiconductor die is embedded in a dielectric body comprising a dielectric polymer composition characterized by a conductivity transition temperature Tc, a first activation energy EaLow for conduction in a temperature range below Tc, and a second activation energy EaHigh for conduction in a temperature range above Tc. A test methodology is disclosed for selecting a dielectric epoxy composition having values of Tc, EaLow, and EaHigh that provide a conduction value below a required reliability threshold, e.g. ≤5×10−13 S/cm, for a specified operating voltage and temperature. For example, the power semiconductor device comprises a GaN HEMT rated for operation at ≥100V wherein the package body is formed from a laminated dielectric epoxy composition for operation at >150 C, wherein Tc is ≥75 C, EaLow is ≤0.2 eV and EaHigh is ≤1 eV, for improved reliability for high voltage, high temperature operation.

    Gate input protection for devices and systems comprising high power E-mode GaN transistors

    公开(公告)号:US10290623B2

    公开(公告)日:2019-05-14

    申请号:US15131309

    申请日:2016-04-18

    Abstract: An integrated gate protection device P for a GaN power transistor D1 provides negative ESD spike protection. Protection device P comprises a smaller gate width wg enhancement mode GaN transistor Pm. The source of Pm is connected to its gate, the drain of Pm is connected to the gate input of D1, and the source of Pm is connected to the intrinsic source of D1. When the gate input voltage is taken negative below the threshold voltage for reverse conduction, Pm conducts and quenches negative voltage spikes. When device P comprises a plurality of GaN protection transistors P1 to Pn, connected in series, it turns on when the gate input voltage applied to the drain of P1 goes negative by more than the sum of the threshold voltages of P1 to Pn. The combined gate width of P1 to Pn is selected to limit the gate voltage excursion of D1.

    SCALABLE CIRCUIT-UNDER-PAD DEVICE TOPOLOGIES FOR LATERAL GaN POWER TRANSISTORS

    公开(公告)号:US20190081141A1

    公开(公告)日:2019-03-14

    申请号:US15988453

    申请日:2018-05-24

    Abstract: Circuit-Under-Pad (CUP) device topologies for high current lateral GaN power transistors comprise first and second levels of on-chip metallization M1 and M2; M1 defines source, drain and gate finger electrodes of a plurality of sections of a multi-section transistor and a gate bus; M2 defines an overlying contact structure comprising a drain pad and source pads extending over active regions of each section. The drain and source pads of M2 are interconnected by conductive micro-vias to respective underlying drain and source finger electrodes of M1. The pad structure and the micro-via interconnections are configured to reduce current density in self-supported widths of source and drain finger electrodes, i.e. to optimize a maximum current density for each section. For reduced gate loop inductance, part of each source pad is routed over the gate bus. Proposed CUP device structures provide for higher current carrying capability and reduced drain-source resistance.

    GaN SEMICONDUCTOR DEVICE STRUCTURE AND METHOD OF FABRICATION BY SUBSTRATE REPLACEMENT
    18.
    发明申请
    GaN SEMICONDUCTOR DEVICE STRUCTURE AND METHOD OF FABRICATION BY SUBSTRATE REPLACEMENT 有权
    GaN半导体器件结构和通过衬底替代制造的方法

    公开(公告)号:US20160380090A1

    公开(公告)日:2016-12-29

    申请号:US15078023

    申请日:2016-03-23

    Abstract: Devices and systems comprising high current/high voltage GaN semiconductor devices are disclosed. A GaN die, comprising a lateral GaN transistor, is sandwiched between an overlying header and an underlying composite thermal dielectric layer. Fabrication comprises providing a conventional GaN device structure fabricated on a low cost silicon substrate (GaN-on-Si die), mechanically and electrically attaching source, drain and gate contact pads of the GaN-on-Si die to corresponding contact areas of conductive tracks of the header, then entirely removing the silicon substrate. The exposed substrate-surface of the epi-layer stack is coated with the composite dielectric thermal layer. Preferably, the header comprises a ceramic dielectric support layer having a CTE matched to the GaN epi-layer stack. The thermal dielectric layer comprises a high dielectric strength thermoplastic polymer and a dielectric filler having a high thermal conductivity. This structure offers improved electrical breakdown resistance and effective thermal dissipation compared to conventional GaN-on-Si device structures.

    Abstract translation: 公开了包括高电流/高电压GaN半导体器件的器件和系统。 包括横向GaN晶体管的GaN管芯夹在上覆的集管和下面的复合热介电层之间。 制造包括提供在低成本硅衬底(GaN-on-Si裸片)上制造的常规GaN器件结构,将GaN-Si衬底管芯的源极,漏极和栅极接触焊盘机械地和电连接到导电轨道的相应接触区域 的头部,然后完全去除硅衬底。 外延层堆叠的暴露的基底表面涂覆有复合介电热层。 优选地,集管包括具有与GaN外延层堆叠匹配的CTE的陶瓷电介质支撑层。 热介电层包括高介电强度的热塑性聚合物和具有高导热性的介电填料。 与常规的GaN-on器件结构相比,该结构提供了改进的电击穿电阻和有效的散热。

    FAULT TOLERANT DESIGN FOR LARGE AREA NITRIDE SEMICONDUCTOR DEVICES
    19.
    发明申请
    FAULT TOLERANT DESIGN FOR LARGE AREA NITRIDE SEMICONDUCTOR DEVICES 有权
    用于大面积氮化物半导体器件的容错设计

    公开(公告)号:US20160284829A1

    公开(公告)日:2016-09-29

    申请号:US15032824

    申请日:2014-10-28

    Abstract: A fault tolerant design for large area nitride semiconductor devices is provided, which facilitates testing and isolation of defective areas. A transistor comprises an array of a plurality of islands, each island comprising an active region, source and drain electrodes, and a gate electrode. Electrodes of each island are electrically isolated from electrodes of neighbouring islands in at least one direction of the array. Source, drain and gate contact pads are provided to enable electrical testing of each island. After electrical testing of islands to identify defective islands, overlying electrical connections are formed to interconnect source electrodes in parallel, drain electrodes in parallel, and to interconnect gate electrodes to form a common gate electrode of large gate width Wg. Interconnections are provided selectively to good islands, while electrically isolating defective islands. This approach makes it economically feasible to fabricate large area GaN devices, including hybrid devices.

    Abstract translation: 提供了大面积氮化物半导体器件的容错设计,便于测试和隔离缺陷区域。 晶体管包括多个岛的阵列,每个岛包括有源区,源极和漏极以及栅电极。 每个岛的电极在阵列的至少一个方向上与相邻岛的电极电隔离。 提供源极,漏极和栅极接触焊盘,以实现每个岛的电气测试。 在岛的电测试以识别有缺陷的岛之后,形成覆盖的电连接以使源电极并联连接,漏电极并联,并且互连栅电极以形成具有大栅极宽度Wg的公共栅电极。 选择性地向好的岛屿提供互连,同时电隔离有缺陷的岛屿。 这种方法使得制造大面积GaN器件(包括混合器件)在经济上是可行的。

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