Abstract:
A structure and associated method for protecting an electrical structure (25) during a fuse link deletion by focused radiation (52). The structure (1 ) comprises a fuse element (2), a protection plate (10), a first dielectric layer (14), and a second dielectric layer (4). The structure (1) is formed within a semiconductor device (5). The protection plate (10) is formed within the first dielectric layer (14) using a damascene process. The second dielectric layer (4) is formed over the protection plate (10) and the first dielectric layer (14). The fuse element (2) is formed over the second dielectric layer (4). The fuse element (2) is adapted to be cut with a laser beam (52). The dielectric constant of the second dielectric layer (4) is greater than the dielectric constant of the first dielectric layer (14). The protection plate (10) is adapted to shield the first dielectric layer (14) from energy from the laser beam (52).
Abstract:
A system and method for eliminating undercut when forming a C4 solder bump for BLM (Ball Limiting Metallurgy) and improving the C4 pitch. In the process, a barrier layer metal stack (20') is deposited above a metal pad layer (19'). A top layer (22') of the barrier layer metals (e.g., Cu) is patterned by CMP with a bottom conductive layer (21 ') of the barrier metal stack (20') removed by etching. The diffusion barrier (40) and C4 solder bump (50) may be formed by electroless plating, in one embodiment, using a maskless technique, or by an electroplating techniques using a patterned mask. This allows the pitch of the C4 solder bumps to be reduced.
Abstract:
A method for forming preferably Pb-lead C4 connections or capture pads 37 with ball limiting metallization on an integrated circuit chip 30 by using a damascene process and preferably Cu metallization 32 in the chip 30 and in the ball limiting metallization for compatibility. In two one embodiment, the capture pad 52 is formed in the top insulating layer 51 and it also serves as the final level of metallization in the chip.
Abstract:
Various embodiments include methods of forming interconnect structures, and the structures formed by such methods. In one embodiment, a method can include: providing a precursor interconnect structure having: a photosensitive polyimide (PSPI) layer (4); a controlled collapse chip connection (C4) bump (10) overlying the PSPI layer; and a solder (18) overlying the C4 bump and contacting a side (20) of the C4 bump. The method can further include recessing a portion of the PSPI layer (4) adjacent to the C4 bump (10) to form a PSPI pedestal (26) under the C4 bump (10). The method can additionally include forming an Underfill (32) abutting the PSPI pedestal (26) and the C4 bump (10), wherein the Underfill (32) and the solder (18) form an interface separated from the PSPI pedestal (26).
Abstract:
A topographical feature (305) is formed proximate to a conductive bond pad (235) that is used to couple a solder bump (160) to a semiconductor die (140). The topographical feature (305) is separated from the conductive bond pad (235) by a gap (310). In one embodiment, the topographical feature (305) is formed at a location that is slightly beyond the perimeter of the solder bump (160), wherein an edge of the bump (160) is aligned vertically to coincide with the gap (310) separating the conductive bond pad (235) from the topographical feature (305). The topographical feature (305) provides thickness enhancement of a non-conductive layer (240) disposed over the semiconductor die (140) and the conductive bond pad (235) and stress buffering.
Abstract:
In a first aspect, a method comprises depositing a first metal containing layer (16) into a trench structure, which contacts a metalized area (12) of a semiconductor structure (10). The method further includes patterning at least one opening in a resist to the first metal containing layer (16). The opening should be in alignment with the trench structure. At least a pad metal containing layer (20) is formed within the at least one opening (preferably by electroplating processes). The resist (18) and the first metal layer (16) underlying the resist (18) are then etched (with the second metal layer (20) acting as a mask, in embodiments). The method includes flowing solder material (22) within the trench and on pad metal containing layer (20) after the etching process. The structure is a controlled collapse chip connection (C4) structure comprising at least one electroplated metal layer formed in a resist pattern to form at least one ball limiting metallurgical layer. The structure further includes an underlying metal layer devoid of undercuts.
Abstract:
A method and structure for fabricating a laser fuse and a method for programming the laser fuse. The laser fuse includes a first dielectric layer having two vias filled with a first self-passivated electrically conducting material. A fuse link is on top of the first dielectric layer. The fuse link electrically connects the two vias and includes a second material having a characteristic of changing its electrical resistance after being exposed to a laser beam. Two mesas are over the fuse link and directly over the two vias. The two mesas each include a third self-passivated electrically conducting material. The laser fuse is programmed by directing a laser beam to the fuse link. The laser beam is controlled such that, in response to the impact of the laser beam upon the fuse link, the electrical resistance of the fuse link changes but the fuse link is not blown off. Such electrical resistance change is sensed and converted to digital signal.