Abstract:
Methods for fabricating a strained fin structure are provided which include: providing a virtual substrate material over a substrate structure, the virtual substrate material having a virtual substrate lattice constant and a virtual substrate lattice structure; providing a first material over a region of the virtual substrate material, the first material acquiring a strained first material lattice structure by, in part, conforming to the virtual substrate lattice structure; and etching a first fin pattern into the first material. The method may include providing a second material over a second region of the virtual substrate material, the second material acquiring a strained lattice structure by, in part, conforming to the virtual substrate lattice structure, and etching a fin pattern into the second material. The resultant device may have tensile strained fin structures or compressively strained fin structures, or both.
Abstract:
Devices and methods for forming semiconductor devices with FinFETs are provided. One intermediate semiconductor device includes, for instance: a substrate with at least one fin with at least one channel; at least one gate over the channel; at least one hard-mask over the gate; and at least one spacer disposed over the gate and hard-mask. One method includes, for instance: obtaining an intermediate semiconductor device; forming at least one recess into the substrate, the recess including a bottom and at least one sidewall exposing a portion of the at least one fin; depositing a dielectric layer into the at least one recess; removing at least a portion of the dielectric layer to form a barrier dielectric layer; and performing selective epitaxial growth in the at least one recess over the barrier dielectric layer.
Abstract:
Thermal oxidation treatment methods and processes used during fabrication of semiconductor devices are provided. One method includes, for instance: obtaining a device with at least one cavity etched into the device; performing a thermal oxidation treatment to the at least one cavity; and cleaning the at least one cavity. One process includes, for instance: providing a semiconductor device with a substrate, at least one layer over the substrate and at least one fin; forming at least one gate over the fin; doping at least one region below the fin; applying a spacer layer over the device; etching the spacer layer to expose at least a portion of the gate material; etching a cavity into the at least one fin; etching a shaped opening into the cavity; performing thermal oxidation processing on the at least one cavity; and growing at least one epitaxial layer on an interior surface of the cavity.
Abstract:
Reducing liner corrosion during metallization of semiconductor devices at BEOL includes providing a starting metallization structure, the structure including a bottom layer of dielectric material with a via therein, a liner lining the via and extending over upper edges thereof, the lined via over filled with a conductive material, recessing the conductive material down to the liner, further selectively recessing the conductive material below the upper edges of the via without damaging the liner, and forming a cap of the liner material on the conductive material.
Abstract:
Provided is a semiconductor device that includes a semiconductor substrate and a 10 to 40 Å thick high-k dielectric layer that contains one or both of hafnium dioxide (HfO2) and zirconium dioxide (ZrO2). The high-k dielectric layer is disposed on the semiconductor substrate, and it contains at least some tetragonal phase HfO2 and/or tetragonal phase ZrO2. Also provided are methods for making the semiconductor device, and electronic devices that employ the semiconductor device.
Abstract:
Fin-type transistor fabrication methods and structures are provided having one or more nitrided conformal layers, to improve reliability of the semiconductor device. The method includes, for example, providing at least one material layer disposed, in part, conformally over a fin extending above a substrate, the material layer(s) including a gate dielectric layer; and performing a conformal nitridation process over an exposed surface of the material layer(s), the conformal nitridation process forming an exposed, conformal nitrided surface.
Abstract:
Semiconductor devices and fabrication methods are provided having an isolation feature within a fin structure which, for instance, facilitates isolating circuit elements supported by the fin structure. The fabrication method includes, for instance, providing an isolation material disposed, in part, within the fin structure, the isolation material being formed to include a T-shaped isolation region and a first portion extending into the fin structure, and a second portion disposed over the first portion and extending above the fin structure.
Abstract:
Methods are presented for facilitating fabrication of a semiconductor device, such as a gate-all-around nanowire field-effect transistor. The methods include, for instance: providing at least one stack structure including at least one layer or bump extending above the substrate structure; selectively oxidizing at least a portion of the at least one stack structure to form at least one nanowire extending within the stack structure(s) surrounded by oxidized material of the stack structure(s); and removing the oxidized material from the stack structure(s), exposing the nanowire(s). This selectively oxidizing may include oxidizing an upper portion of the substrate structure, such as an upper portion of one or more fins supporting the stack structure(s) to facilitate full 360° exposure of the nanowire(s). In one embodiment, the stack structure includes one or more diamond-shaped bumps or ridges.
Abstract:
A semiconductor structure with mixed n-type and p-type non-planar transistors includes a residual overlapping mask bump on one or more of the dummy gates. A dielectric layer is created over the structure having a top surface above the residual bump, for example, using a blanket deposition and chemical-mechanical underpolish (i.e., stopping before exposing the gate cap). The residual bump is then transformed into a same material as the dielectric, either in its entirety and then removing the combined dielectric, or by removing the dielectric first and partly removing the residual bump, the remainder of which is then transformed and the dielectric removed. In either case, the structure is planarized for further processing.
Abstract:
Devices and methods for forming semiconductor devices with FinFETs are provided. One method includes, for instance: obtaining an intermediate semiconductor device with a substrate and at least one shallow trench isolation region; depositing a hard mask layer over the intermediate semiconductor device; etching the hard mask layer to form at least one fin hard mask; and depositing at least one sacrificial gate structure over the at least one fin hard mask and at least a portion of the substrate. One intermediate semiconductor device includes, for instance: a substrate with at least one shallow trench isolation region; at least one fin hard mask over the substrate; at least one sacrificial gate structure over the at least one fin hard mask; at least one spacer disposed on the at least one sacrificial gate structure; and at least one pFET region and at least one nFET region grown into the substrate.