Method of manufacturing laminates and printed circuit boards
    92.
    发明授权
    Method of manufacturing laminates and printed circuit boards 失效
    制造层压板和印刷电路板的方法

    公开(公告)号:US5779870A

    公开(公告)日:1998-07-14

    申请号:US422510

    申请日:1995-04-13

    申请人: D. Eric Seip

    发明人: D. Eric Seip

    摘要: Drum or smooth side-treated metal foil can be used either as an intermediate product for use in the manufacture of laminate or as a part of the finished laminate to be used in the manufacture of multi-layer printed circuit board (PCB) packages. By treating the drum or smooth side of metal foil with a bond strength enhancer rather than treating the matte side or rough side, or both sides, several time-consuming and costly steps can be bypassed in the manufacture of multi-layer printed circuit boards (PCB) while the integrity of the metal foil, -laminate and multi-layer PCB are not compromised and are actually enhanced by way of improved impedance control and adhesion characteristics after relamination. This novel foil can be initially bonded to substrate on either side before circuit formation and can be used either as an internal foil layer or as a foil cap. The invention includes methods of manufacture of the metal foil, laminate and multi-layer printed circuit board. A variation of the invention involves a component or tool for use in manufacturing articles such as printed circuit boards. The component is a temporary laminate constructed of one or more sheets of drum-side-treated copper foil mounted on a sheet of aluminum. The copper foil, which, in a finished printed circuit board, will constitute a functional element, has a drum-side, which has been subjected to an adhesion-promoting treatment, and a rough side, which has not been subject to the adhesion-promoting treatment. The sheet of aluminum constitutes a discardable or reusable element. Either surface (treated drum-side or untreated matte side) of each copper sheet can be bonded to the aluminum, depending on which embodiment of the basic invention is being used. The side of the copper foil not bonded to the aluminum will be bonded to the resin in the next step.

    摘要翻译: 鼓或光滑的侧面处理的金属箔可以用作制造层压板或作为用于制造多层印刷电路板(PCB)封装的成品层压板的一部分的中间产品。 通过用粘合强度增强剂处理滚筒或光滑的金属箔侧,而不是处理无光泽面或粗糙面或两面,在制造多层印刷电路板时可以绕过几个耗时且昂贵的步骤(步骤 PCB),而金属箔,层压板和多层PCB的完整性不受影响,实际上通过改进的阻抗控制和再粘合后的粘附特性得到增强。 这种新颖的箔可以在电路形成之前的任一侧初始地结合到衬底上,并且可以用作内部箔层或箔盖。 本发明包括金属箔,叠层和多层印刷电路板的制造方法。 本发明的变型涉及用于制造诸如印刷电路板的制品的部件或工具。 该部件是由安装在铝板上的一个或多个鼓侧处理的铜箔构成的临时层压体。 在成品印刷电路板中将构成功能元件的铜箔具有已经进行增粘处理的鼓侧,并且没有经受粘合增强处理的粗糙面, 促进治疗。 铝板构成了可废弃或可重复使用的元件。 根据使用的基本发明的实施方案,每个铜片的任一表面(经处理的鼓侧或未处理的无光泽面)可以结合到铝上。 未结合到铝的铜箔的侧面将在下一步中与树脂结合。

    Method of producing a three-dimensional wiring board
    98.
    发明授权
    Method of producing a three-dimensional wiring board 失效
    三维布线板的制造方法

    公开(公告)号:US5333379A

    公开(公告)日:1994-08-02

    申请号:US863904

    申请日:1992-04-06

    摘要: Small projections are arranged on a molding surface of at least one of an upper die half and a lower die half constituting a molding die, and a predetermined number of conductor circuits each including small projections are formed on the molding surface by electrically plating. A predetermined number of conductor circuits are formed on the molding surface of other die half in the same manner. Subsequently, the molding surfaces of both the die halves are brought in pressure contact with each other so that the electrically plated layers each including small projections on the molding surface are connected electrically. Thereafter, the hollow space between both the die halves is filled with a predetermined resin, whereby the conductor circuits are reversely secured to the resultant molded product to complete production of a three-dimensional wiring board. After electronic components are assembled on the three-dimensional wiring board, the resin is removed from the molded product by dissolving the resin. Consequently, a hollow three-dimensional wiring structure is formed. Thus, three-dimensional conductor circuits which are electrically connected to each other at predetermined positions are formed on the front and rear surfaces of molded product. Thus, the three-dimensional wiring board can be produced at a high efficiency without any necessity for complicated steps and actuation. An electronic circuit module produced by assembling electronic components on the three-dimensional wiring board assures that signals can be processed at a high speed.

    摘要翻译: 在构成成型模具的上模半模和下模半部中的至少一个的成形面上配置有小突起,通过电镀在成形面上形成规定数量的具有小突起的导体电路。 以相同的方式在其他半模的成型表面上形成预定数量的导体电路。 随后,两个半模的成型表面彼此压力接触,使得在成型表面上各包括小突起的电镀层电连接。 此后,两个半模之间的中空空间填充有预定的树脂,由此导体电路与所得模制产品反向固定,从而完成三维布线板的制造。 将电子元件组装在三维布线板上之后,树脂通过溶解树脂而从成形品中除去。 因此,形成中空的三维布线结构。 因此,在模制品的前表面和后表面上形成在预定位置彼此电连接的三维导体电路。 因此,可以高效率地制造三维接线板,而不需要复杂的步骤和致动。 通过在三维布线板上组装电子部件而制造的电子电路模块确保能够高速地处理信号。

    Method for electrodepositing corrosion barrier on isolated circuitry
    99.
    发明授权
    Method for electrodepositing corrosion barrier on isolated circuitry 失效
    隔离电路上电沉积腐蚀屏障的方法

    公开(公告)号:US5326412A

    公开(公告)日:1994-07-05

    申请号:US994801

    申请日:1992-12-22

    摘要: A corrosion resistant barrier is provided for isolated circuity. An isolated circuit (10, 12) with raised interconnection features (16, 18) having a corrosion resistant gold coating (34) is formed on a reusable stainless steel mandrel (22) which is provided with indentations to define raised features. A seed layer (32) of copper is electroplated on the mandrel in a pattern of the isolated circuit to be formed. The copper seed layer (32) is then followed by electroplated layers of gold (34), nickel (36) and copper (38) until a total desired conductor thickness is achieved. A dielectric substrate (44, 46) is laminated on the multilayer conductive traces of the circuit. After removal of the multilayer circuit from the mandrel, a predrilled dielectric coverlay (50) is laminated to the circuit with holes in the coverlay receiving the raised circuit features (52). The finished part is then etched to remove the copper seed layer from the raised features.

    摘要翻译: 隔离电路提供了耐腐蚀屏障。 在可重复使用的不锈钢心轴(22)上形成具有具有耐腐蚀金涂层(34)的具有凸起的互连特征(16,18)的隔离电路(10,12),所述不锈钢心轴(22)设有压痕以限定凸起特征。 铜芯的种子层(32)以待形成的隔离电路的图案在心轴上电镀。 铜籽晶层(32)之后是金(34),镍(36)和铜(38)的电镀层,直到达到总的所需导体厚度。 电介质基板(44,46)层压在电路的多层导电迹线上。 在从心轴移除多层电路之后,预先填充的电介质覆盖层(50)被层压到电路上,其中覆盖层中的孔接收升高的电路特征(52)。 然后蚀刻成品部分以从凸起的特征​​中去除铜种子层。