Abstract:
There are disclosed a surface treatment apparatus and a wire bonding apparatus which are compact in size, have a high processing ability, are simple in construction, and achieve a low cost The surface treatment apparatus includes a base having a transfer path for transferring an object, a lid provided above the base for movement into and out of contact with an upper surface of the base, the lid contacting the base to form a sealed space on the upper surface of the base, an engagement and disengagement mechanism for moving the lid into and out of contact with the base, a transfer mechanism for feeding the object, disposed on the transfer path, into and out of a position beneath the lid when the lid is out of contact with the base, and a treatment portion for surface treating electrodes of the object disposed in the sealed space A wire bonding mechanism is provided at a downstream portion of the transfer path.
Abstract:
A method of joining a magnetic armature of an electromagnetic actuator to a shaft is provided. The method includes holding the armature stationary while spinning the shaft. The spinning shaft is then pressing against the stationary armature such that friction between the shaft and the armature causes a portion of the armature and a portion of the shaft to melt and define a weld joint. The weld joint is permitted to cool thereby joining the shaft to the armature.
Abstract:
A bonding device equipped with a heating block for heating, for instance, a lead frame upon which bonding is performed including vacuum suction nozzles, which are installed above the heating block so as to lift the lead frame, and an air-cylinder, which raises and lowers the vacuum suction nozzles. The lead frame is lifted from the heating block by the vacuum suction nozzles, thus being prevented from being overly heated by the heating block.
Abstract:
An apparatus is used to inspect an assembled circuit board having a device assembled to the circuit board by a ball grid array (BGA). The BGA includes a plurality of rows of solder connections. The apparatus has a source of light, which may be a laser. A first deflector is positioned to direct the light into a first side of the BGA, between two adjacent rows of solder connections in the BGA. A second deflector directs any light emitted from a second side of the BGA opposite the first side onto a target. The deflectors may be prisms, mirrors, or optical fibers. The target may be a viewing surface (such as a wall or screen) or a light detector, such as a camera, frame grabber, or photoelectric device. The absence of light on the target while the light is directed into the first side of the BGA indicates the presence of a solder bridge in the BGA. The light source, deflectors and detector may be moved at a constant rate along the length of the BGA, to provide a pattern of alternating light and dark illumination levels. The presence of a solder bridge may be detected based on the pattern.
Abstract:
A method and apparatus is disclosed for applying solder to a substrate which has a predetermined pattern of receiving pads thereon and forming solder balls from the applied solder. A conveyor is provided having a support member and a continuous metering member. The metering member has openings thereon arranged in the same preselected pattern as the solder receiving pads on the substrate. The substrate is moved into contact with the support member and the metering member, the openings in the metering member being in alignment with the solder receiving pads of the substrate. A container of solder is provided which supplies solder to the openings. The solder may be in liquid form, or in paste form, or in the form of solid solder balls. The applied solder, if in the form of paste or solid balls is melted. Thereafter, the solder is solidified on the pads to form solder balls, and the substrate is discharged from the conveyor with the solidified solder balls thereon.
Abstract:
The invention provides a solder preform coated with a predetermined thickness of parylene which physically and chemically protects the preform, as well as a provides a unique optical interference coating which reflects at characteristic frequencies. When predetermined thicknesses of parylene are selected, the parylene coating provides an interference coating which causes the solder preforms to appear green, or gold, or blue in color. The parylene coating, which is otherwise colorless and transparent thus enables solder preforms to be visually distinguishable by alloy type (or customer) by the use of colors, or blends of colors. The invention further provides an effective method of visually verifying the reflow status of a solder preform during manufacturing by examining the color of the solder preform after heating. The interference colors provided by the parylene coating do not persist through the reflow process, and thus, the change in color of the solder preform after reflow can be used as an effective visual check to determine if the preform has been heated sufficiently.
Abstract:
Wave soldering or tinning machine comprising: a solder reservoir; a means that forms at least one solder wave having a laminar form and including a flat surface; a means for bringing a piece to be soldered or tinned into contact with the laminar wave; and means for injection of a gas in the vicinity of the wave comprising an injector located in a position adjacent to and downstream from the wave and provided with a wall facing the solder wave, wherein the wall has at least a first group of openings positioned so as to produce a first gas jet directed toward the flat surface of the solder wave.
Abstract:
A soldering ball mounting apparatus comprises a workpiece positioning mechanism "A" for positioning a workpiece 2 at a predetermined position. The workpiece 2 has an upper face formed with a plurality of electrodes 2a on which soldering balls 3 are mounted. A template 4, provided with a plurality of through holes 4a corresponding to the electrodes 2a in a one-to-one relationship, is supportable in such a manner that their through holes 4a are positioned just above the corresponding electrodes 2a of the workpiece 2. A soldering ball container 12 is provided on the template 4 for accommodating soldering balls 3 therein. The soldering ball container 12 has an open bottom allowing the soldering balls 3 to fall below the template 4 via the through holes 4a. A pair of X and Y motors shifts the soldering ball container 12 along the upper surface of the template 4 disposed in a horizontal direction.
Abstract:
The portion of the lead which is soldered between electrical components in a circuit module includes one or more radially extending slits. Once heated, the fluid solder is drawn into the slits by capillary action. Trapped air escapes, eliminating air pockets or gaps. The result is a stronger joint and a reduction in solder overflow.
Abstract:
High melting temperature Pb/Sn 95/5 solder balls are connected to copper pads on the bottom of a ceramic chip carrier substrate by low melting temperature eutectic Pb/Sn solder. The connection is made by quick reflow to prevent dissolving Pb into the eutectic solder and raising its melting temperature. Then the module is placed on a fiberglass-epoxy circuit board with the solder balls on eutectic Pb/Sn solder bumps on copper pads of the board. The structure is reflowed to simultaneously melt the solder on both sides of the balls to allow each ball to center between the carrier pad and circuit board pad to form a more symmetric joint. This process results in structure that are more reliable under high temperature cycling. Also, to further improve reliability, the balls are made as large as the I/O spacing allows without bridging beam on balls; the two pads are about the same size with more solder on the smaller pad; the pads are at least 75% of the ball diameter; and the eutectic joints are made as large as possible without bridging between pads. For reliability at even higher temperature cycles or larger substrate sizes columns are used instead of balls.