摘要:
The present invention describes an interposer which improves the thermal performance of a semiconductor device. The interposer may be situated between a substrate and a board. The interposer is attached to two layers of solder balls. The first layer of solder balls electrically and mechanically connects the interposer to the substrate. The second layer of solder balls electrically and mechanically connects the interposer to the board. In one aspect, the coefficient of thermal expansion (CTE) of the interposer may be flexibly selected to reduce thermal strain-induced stress for either or both layers of solder balls resulting from thermal performance differences between the substrate and the interposer or the interposer and the board. In another aspect, the CTE of the interposer may be reduced to allow a lower CTE for the substrate, which in turn may reduce thermal strain-induced stress for solder balls between the substrate and a die attached to the substrate. Advantageously, the improved thermal performance of the present invention may allow larger substrates, larger dies, larger solder ball arrays, reduced solder ball pitches and pin counts well above conventional levels without compromising semiconductor device reliability.
摘要:
A chip carrier package that includes a cover plate attached to the stiffener by a reflowable bonding material is disclosed. Additionally, a thermally and electrically conductive bonding material between the cover plate and the chip itself may be included. Also a chip package including an alignment device to aid in properly aligning the cover plate on the stiffener. Furthermore, a method of packaging a chip including providing a reflowable material between the cover plate and stiffener body for attaching the cover plate to the stiffener, and simultaneously attaching the cover plate to the stiffener with an attaching of the carrier to an electronic circuit board.
摘要:
A solder mask is placed on a substrate but this solder mask is used to control solder spread but merely helps to protect traces that are distant from the bond pads. The solder mask has an opening that is preferably greater than the area of a die to be attached; this opening exposes both the bond pads and at least portions of traces proximate to the bond pads. The portions of the traces that are proximate to the bond pads are oxidized, thereby preventing solder from flowing onto these portions of the traces during the solder reflow process.
摘要:
An adhesion pad for adhering a semiconductor chip or a ball grid array module to a supporting substrate includes a stepped or tapered structure. The structure is composed of at least one solder wettable metal or alloy layer having solder deposited thereon. The stepped or tapered structure prevents a fatigue crack from propagating in the X-Y plane above the adhesion pad.
摘要:
Temporary connections are formed to a flip-chip style chip having solder bumps or preforms protruding therefrom for testing and burn-in while avoiding distortion of the solder bumps or preforms and avoiding wear and damage to a test or burn-in jig such as a ball grid array by the use of a preferably resilient bucketed interposer which includes recesses which have a depth greater than the protrusion of the solder bumps or preforms and, preferably are narrowed at one side to a tear-drop shape. Metallization in the recesses and contacts on the interposer which mate with the test or burn-in jig are preferably textured with dendrites to be self-cleaning. A bevelled tongue and groove arrangement translates a slight compressive force to a slight shearing force between the interposer and the chip to ensure good connections to the protruding solder bumps or preforms on the chip. Any deformation of the solder bumps or preforms thus tends to only improve accuracy of positioning of the solder bumps or preforms and avoids solder voiding due to compression distortion of the solder bumps or preforms. Full burn-in and functional testing can then identify "known good" chips or dies before package completion, particularly to avoid rework of modular circuit packages.
摘要:
Method and apparatus are disclosed for mounting a flexible film semiconductor chip carrier on a second level electronic package. The resulting electronic packaging structure includes electrically conductive spacers, such as solder balls or solder coated copper balls, which electrically interconnect outer lead bonding pads on the flexible film semiconductor chip carrier and corresponding bonding pads on the second level electronic package, and which physically support the flexible film of the semiconductor chip carrier substantially in a plane above the surface of the second level electronic package. This electronic packaging structure is made using a special assembly fixture comprising a base plate, a pressure insert with a resilient member, and a top plate. The flexible film semiconductor chip carrier with the spacers attached thereto is placed over the resilient member of the pressure insert which is clamped together with the second level electronic package between the top and base plates. Then, this assembly is heated to reflow the solder of the spacers, and the assembly fixture is disassembled,; leaving the flexible film semiconductor chip carrier mounted on the second level electronic package with the flexible film of the carrier having a planar geometry as desired.
摘要:
An electrical assembly which includes a first circuit member (e.g., TCM) with at least one conductive pin projecting therefrom for being frictionally and electrically engaged by a flexible portion of circuit means of a second circuit member (e.g., PCB). An opening is provided within the PCB relative to the flexible portions such that these portions project at least partly across the opening and frictionally engage respective conductive portions of the pin when inserted within the opening. Each of these flexible portions in turn is part of a circuit layer which may be coupled to respective conductive planes or the like within the PCB, while the respective conductive portions of the pin may in turn be electrically coupled to various conductive layers within/upon the TCM.
摘要:
Method and apparatus are disclosed for mounting a flexible film semiconductor chip carrier on a second level electronic package. The resulting electronic packaging structure includes electrically conductive spacers, such as solder balls or solder coated copper balls, which electrically interconnect outer lead bonding pads on the flexible film semiconductor chip carrier and corresponding bonding pads on the second level electronic package, and which physically support the flexible film of the semiconductor chip carrier substantially in a plane above the surface of the second level electronic package. This electronic packaging structure is made using a special assembly fixture comprising a base plate, a pressure insert with a resilient member, and a top plate. The flexible film semiconductor chip carrier with the spacers attached thereto is placed over the resilient member of the pressure insert which is clamped together with the second level electronic package between the top and base plates. Then, this assembly is heated to reflow the solder of the spacers, and the assembly fixture is disassembled, leaving the flexible film semiconductor chip carrier mounted on the second level electronic package with the flexible film of the carrier having a planar geometry as desired. The spacers may be attached to the flexible film semiconductor chip carrier using a special template having a pattern of openings corresponding to the pattern of outer lead bonding pads on the flexible film semiconductor chip carrier.
摘要:
A method to measure the real contact surface area of a connector or pin is disclosed. The pin and the connector is Gold plated. The pin or the connector is coated with platinum. The pin surface and the connector surface actually comprise a multitude of peaks and valleys, termed asperites. If the pin is chosen to be coated with the platinum, the platinum coated pin is mated with a connector. A portion of the pin surface contacts a corresponding portion of the connector surface. The portion of the pin surface and the corresponding portion of the connector surface is termed a real contact surface area. The pin and connector are separated. The platinum formerly adhering to the real contact surface area of the pin is removed and adheres to the real contact surface of the gold plated connector. Using a metallograph or a scanning electron microscope, the real contact surface of the connector or pin is studied and observed. Since the visual image of platinum is substantially different than the visual image of Gold, the real contact surface area of the pin (and of the connector) is readily discernable. Using an image analyzer, the real contact surface area on the pin and on the connector is measured.