摘要:
Methods and systems for readily and economically manufacturing hydraulically settable articles, particularly containers, from microstructurally engineered hydraulically settable mixtures. The mixture is pressed between a male die of a desired shape and a female die having a substantially complimentary configuration of the male die shape to immediately fashion a portion of the mixture into a form stable shape for the desired article. To assist in imparting form stability, the dies can be heated or cooled. Once the article has obtained form stability, the article is removed from the dies and dried under heated air to gain strength. The article can then receive printing or a coating, if desired, prior to packaging, shipping, and use.
摘要:
Compositions and methods for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more inorganic aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and the passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be rolled, pressed, scored, perforated, folded, and glued. They have especial utility in the mass production of containers, particularly food and beverage containers.
摘要:
Articles of manufacture fashioned from sheets having a hydraulically settable matrix are disclosed, particularly food containers, beverage containers and packaging containers. Suitable compositions are prepared by mixing together a hydraulic binder, water, and appropriate additives (such as aggregates, fibers, and rheology-modifying agents) which impart predetermined properties so that a sheet formed therefrom has the desired performance criteria. Hydraulically settable sheets are formed from the mixture by extrusion, then calendering the sheets using a set of rollers and then drying the sheets in an accelerated manner to substantially harden the sheets. The resulting hydraulically settable sheets may have properties substantially similar to sheets made from presently used materials like paper, cardboard, polystyrene, or plastic. The sheets can be laminated, corrugated, coated, printed on, scored, perforated, cut, folded, rolled, spiral wound, molded, assembled and seamed to mass produce articles of manufacture from the sheets.
摘要:
Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form an article which has the desired performance criteria. The inorganically filled mixtures are molded to fashion a portion of the mixture into a form stable shape for the desired article. Once the article has obtained form stability, the article is removed from the mold and allowed to harden to gain strength. The articles may have properties substantially similar to articles presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. They have especial utility in the mass production of containers, particularly food and beverage containers.
摘要:
A central supervisor controls a manufacturing process fabricating fibrous, cementitious structural products requiring very small dimensional tolerance, high strengths, controlled reinforcement alignments, multiple undercuts, and complex shapes not possible using casting, forming, or extrusion. The process uses electrical and magnetic fields to align and direct free floating, cement coated, magnetic, and nonmagnetic fibers, filaments, and elongated fragmented particles onto moving shaping devices. These devices have magnetized shaping tool surfaces to receive aligned materials in layers parallel, perpendicular, and angular to shaping surfaces. Controlled materials, cement, setting agents, magnetic fluxes, and electrical charges make possible better bonding of cements with materials and consolidation of nonplastic matrices. Sliding, and rotating shaping tools make multiple undercuts on faces and edges of the products. When the cement has set shaping tools are removed by pistons and rotors and products are detached from the shaping devices by magnetic force.
摘要:
Methods and apparatus for continuously extruding a hydraulically settable mixture and simultaneously placing continuous filaments within the extruding mixture to yield articles having a filament-reinforced, hydraulically settable matrix. The filaments can be placed within the mixtures in a parallel configuration, a helical configuration, or combinations thereof, in order to yield an article having the desired properties of, e.g., tensile strength, flexural strength, hoop strength, burst strength, toughness, and elongation ability. The desired properties of the hydraulically settable mixture, as well as of the cured hydraulically settable matrix of the hardened article, may also be adjusted by including varying amounts and types of aggregates, discontinuous fibers, binders, rheology-modifying agents, dispersants, or other admixtures within the hydraulically settable mixture. Optimizing the particle packing density while including a deficiency of water yields a hydraulically settable mixture which will flow when an extrusion pressure is applied but be form stable upon being extruded.
摘要:
A design optimization process used to determine the proportions of sand, cement, coarse aggregate, water, fly ash, water reducers, air entraining agents and fillers needed to produce a concrete mixture that has desired strength and slump properties and a minimal cost. The optimization process comprises a combination of models that accurately reflect the properties of a concrete mixture based on the properties of its individual components. The process is further capable of optimizing the durability of the cementitious mixture and of accurately calculating the expected yield of the mixture.
摘要:
Compositions, methods, and apparatus for manufacturing sheets having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form a sheet which has the desired performance criteria. The inorganically filled mixtures are formed into sheets by first extruding the mixtures and then passing the extruded materials between a set of rollers. The rolled sheets are dried in an accelerated manner to form a substantially hardened sheet, such as by heated rollers and/or a drying chamber. The inorganically filled sheets may have properties substantially similar to sheets presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. Such sheets can be cut, rolled, pressed, scored, perforated, folded, and glued to fashion articles from the sheets. They have especial utility in the mass production of containers, particularly food and beverage containers.
摘要:
Reinforced concrete building products are manufactured using a two-part mould (2, 3), the two parts being hinged together about an axis (4) which is adjacent an edge of each part-mould (2, 3). Glass-reinforced concrete is applied to each part-mould (2, 3), then allowed to partly dry before the part-moulds (2, 3) are folded together to produce a finished product.
摘要:
The method of making refractory ceramic products in which a slurry is formed of water, powdered alumina, and amorphous fibers containing AL.sub.2 O.sub.3 and SiO.sub.2, the volume of water in the slurry being sufficient to permit the slurry to flow under vibration but insufficient to permit the slurry to flow without vibration, the fibers having a molecular ratio of Al.sub.2 O.sub.3 to SiO.sub.2 substantially less than 3 to 2 and the molecular ratio of Al.sub.2 O.sub.3 to SiO.sub.2 in the combined slurry being at least 3 to 2, thereater placing the slurry in a liquid absorbing mold and vibrating the slurry to fill the mold, then permitting the mold to absorb a portion of the water from the slurry to form a body, then removing the body from the mold and drying the body, and thereafter heating the body to combine silica and alumina from the fibers and powdered alumina to recrystalize the fibers in the from of mullite.
摘要翻译:制造耐火陶瓷制品的方法,其中由水,粉末状氧化铝和含有AL 2 O 3和SiO 2的无定形纤维形成浆料,浆料中的水体积足以允许浆料在振动下流动但不足以允许浆料 在没有振动的情况下流动,所述纤维的Al 2 O 3与SiO 2的分子比基本上小于3至2,并且所述组合浆料中Al 2 O 3与SiO 2的分子比为至少3至2,则将所述浆料放置在液体吸收模具中, 使浆料振动以填充模具,然后允许模具从浆料中吸收一部分水以形成主体,然后从模具中取出身体并干燥身体,然后加热身体以将二氧化硅和氧化铝组合 纤维和氧化铝粉末使莫来石中的纤维重结晶。