Abstract:
Solder pads for microelectronic connections are formed with a set of solder-wettable strips extending radially outwardly from a central point. A solid core solder ball is positioned on each pad and reflowed. The pad configuration helps to center the solder ball and keeps the solder ball down in the desired position thereby minimizing variations in height of the resulting solder bumps. Also, the solder pad may include non-wettable surfaces defined by a non-wettable metal, a metal compound or a dielectric material. The non-wettable areas on the pad confine the solder and avoid the need for a separate solder mask.
Abstract:
An interposer for interconnection between microelectronic circuit panels has contacts at its surfaces. Each contact extends from a central conductor, and has a peripheral portion adapted to contract radially inwardly toward the central conductor response to a force applied by a contact pad defining a central hole on the engaged circuit panel. Thus, when the circuit panels are compressed with the interposers, the contacts contract radially inwardly and wipe across the pads. The wiping action facilitates bonding of the contacts to the pads, as by friction welding, or by a conductive bonding material carried on the contacts themselves.
Abstract:
A microelectronic connection component has flexible leads formed by polymeric strips with metallic conductors thereon. The metallic conductors may be very thin, desirably less than 5 microns thick, and provide good fatigue resistance. Each strip may have two conductors thereon, one serving as a principal or first signal conductor for connection to a first contact on a chip or other microelectronic element and the other serving as potential reference or ground conductor, or as a second signal conductor connected to a second contact on the chip. The system provides enhanced resistance to crosstalk and rapid signal transmission, and is compatible with differential signal transmission.
Abstract:
A semiconductor chip assembly with a frame having an aperture, a continuous rail enclosing the aperture and bonds pads disposed on the top surface of the continuous rail; a semiconductor chip having contacts on its top surface fitted within the aperture; a plurality of wire loops connecting the bond pads to the contacts, and a compliant layer disposed over the first surface of the semiconductor chip and the plurality of wire loops such that the top portion of each wire loop is exposed. The semiconductor chip assembly can be incorporated into a larger assembly by connecting the wire loops to connection pads on an external substrate.
Abstract:
A method of making a assembly including the steps of fitting a chip within an aperture in a frame, connecting the bond pads on the frame to the contacts on the chip by forming wire loops therebetween, dispensing a compliant material over the frame, chip and wire loops for form a compliant layer, and plasma etching the top surface of the compliant layer to expose the top portion of each wire loop. The semiconductor chip assembly can then be incorporated into a larger assembly by connecting the wire loops to connection pads on an external substrate.
Abstract:
A method of forming a microelectronic assembly having an element with contacts on a front surface thereof, an interposer with a plurality of connecting terminals in a connecting terminal region and bonding terminals in a bonding terminal region electrically connected to the connecting terminals includes the steps of juxtaposing the interposer with the microelectronic element so that the connecting terminals and bonding terminals of the interposer face away from the front surface of the element and so that the bonding terminal region is adjacent to the contacts of the microelectronic element; and connecting at least some of the contacts with at least some of the bonding terminals by a plurality of flexible leads while supporting the bonding terminals against the vertical movement to facilitate the connection.
Abstract:
Microelectronic contacts, such as flexible, tab-like, cantilever contacts, are provided with asperities disposed in a regular pattern. Each asperity has a sharp feature at its tip remote from the surface of the contact. As mating microelectronic elements are engaged with the contacts, a wiping action causes the sharp features of the asperities to scrape the mating element, so as to provide effective electrical interconnection and, optionally, effective metallurgical bonding between the contact and the mating element upon activation of a bonding material.
Abstract:
A connector for microelectronic includes a sheet-like body having a plurality of holes, desirably arranged in a regular grid pattern. Each hole is provided with a resilient laminar contact such as a ring of a sheet metal having a plurality of projections extending inwardly over the hole of a first major surface of the body. Terminals on a second surface of the connector body are electrically connected to the contacts. The connector can be attached to a substrate such a multi-layer circuit panel so that the terminals on the connector are electrically connected to the leads within the substrate. Microelectronic elements having bump leads thereon may be engaged with the connector and hence connected to the substrate, by advancing the bump leads into the holes of the connector to engage the bump leads with the contacts. The assembly can be tested, and if found acceptable, the bump leads can be permanently bonded to the contacts.
Abstract:
A method of encapsulating a semiconductor device. The encapsulation method includes a semiconductor chip package assembly having a spacer layer between a top surface of a sheet-like substrate and a contact bearing surface of a semiconductor chip, wherein the substrate has conductive leads thereon, the leads being electrically connected to terminals on a first end and bonded to respective chip contacts on a second end. Typically, the spacer layer is comprised of a compliant or elastomeric material. A protective layer is attached on a bottom surface of the substrate so as to cover the terminals on the substrate. A flowable, curable encapsulant material is deposited around a periphery of the semiconductor chip after the attachment of the protective layer so as to encapsulate the leads. The encapsulant material is then cured. Typically, this encapsulation method is performed on a plurality of chip assemblies simultaneously.
Abstract:
A connection component for a microelectronic device such as a semiconductor chip incorporates a dielectric layer and leads extending across a surface of the dielectric layer. Each lead has one end permanently fastened to the dielectric layer and another end releasably bonded to the dielectric layer. The releasable end is held in place by a bond having a relatively low peel strength, desirably less than about 0.35.times.10.sup.6 dynes/cm.