摘要:
Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a particle packed, highly inorganically filled, cellular matrix are disclosed. Suitable inorganically filled mixtures are prepared by mixing together a starch-based binder, a solvent, inorganic aggregates, and optimal admixtures, e.g., fibers, mold-releasing agents, rheology-modifying agents, plasticizers, coating materials, and dispersants, in the correct proportions to form an article which has the desired performance criteria. The inorganically filled mixtures have a predetermined viscosity and are heated between molds at an elevated temperature and pressure to produce form-stable articles having a desired shape and a selectively controlled cellular, structure matrix. The molded articles may be placed in a high humidity chamber to obtain the necessary flexibility for their intended use. The articles may be manufactured to have properties substantially similar to articles presently made from conventional materials like paper, paperboard, polystyrene, plastic, or other organic materials. They have especial utility in the mass-production of containers, particularly food and beverage containers.
摘要:
Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a highly inorganically filled matrix. Suitable inorganically filled mixtures are prepared by mixing together an organic polymer binder, water, one or more aggregate materials, fibers, and optional admixtures in the correct proportions in order to form an article which has the desired performance criteria. The inorganically filled mixtures are molded to fashion a portion of the mixture into a form stable shape for the desired article. Once the article has obtained form stability, the article is removed from the mold and allowed to harden to gain strength. The articles may have properties substantially similar to articles presently made from traditional materials like paper, paperboard, polystyrene, plastic, or metal. They have especial utility in the mass production of containers, particularly food and beverage containers.
摘要:
A method of manufacturing wood-cement board and an apparatus used in the method are provided in the present invention. The method of manufacturing wood-cement board comprising strewing a raw materials mixture of wood-cement board on a mold panel to form a mat, piling up a plural number of the mats with the mold panels, pre-pressing the piled mats to reduce the thickness of each mat, piling up a plural number of the pre-pressed mat, main-pressing the pre-pressed and piled mats and curing the piled mats being main-pressed and the apparatus used in the method consists of a piling up machine piling up a plural number of mats formed on a mold panel, a pre-press machine pre-pressing the piled mats to reduce the thickness of each mat, a main-piling up machine piling up a plural number of the pre-pressed mats, a main-pressing machine main-pressing the pre-pressed and piled mats, and a curing chamber curing the piled mats being main-pressed. In the present invention, since a plural number of mats are piled up before pre-press process, the pressure effecting on the piled mats can be released slowly to prevent the generation of big negative pressure between mats without delaying pre-press process.
摘要:
Compositions, methods, and systems for manufacturing articles, particularly containers and packaging materials, having a fiber-reinforced, starch-bound cellular matrix. Suitable mixtures used to form the articles are prepared by first preparing a viscous preblended mixture comprising water, a gelatinized starch-based binder, and fibers having an average length greater than about 2 mm. The highly viscous preblended mixture effectively transfers the shearing forces of the mixer to the fibers. The final moldable mixture is then prepared by mixing into the preblended mixture the remaining starch-based binder, water, and other desired admixtures, e.g., mold-releasing agents, inorganic filler rheology-modifying agents, plasticizers, coating materials, and dispersants, in the correct proportions to form an article which has the desired performance criteria. The moldable mixtures are heated between molds at an elevated temperature and pressure to produce form-stable articles having a desired shape and a selectively controlled foamed structural matrix. The articles may be manufactured to have properties substantially similar to articles presently made from conventional materials like paper, paperboard, polystyrene, plastic, or other organic-based materials and have especial utility in the mass-production of containers, particularly food and beverage containers.
摘要:
Cementitious containers which have a cementitious structural matrix for use in the packaging, storing, partitioning, and/or shipping of goods. The containers are manufactured from cementitious materials in order to be strong, durable, tough, lightweight, cushioning, insulative, inexpensive, and more environmentally compatible than those currently used in packaging, storing, and/or shipping goods. The cementitious structural matrix of the containers includes a hydraulic cement paste (formed from the reaction of water with, e.g., a portland cement) in combination with a rheology-modifying plasticizer, such as methylhydroxyethylcellulose. Preferred embodiments may also include various aggregate materials, fibrous materials, and air voids, which add the necessary strength while making the product lightweight, and which can provide insulative properties (if desired) at a cost which is economically justified in comparison to conventional paper and polystyrene products. The molded cementitious mixtures generally have sufficient strength in the green (or uncured) state to maintain their molded shape. The cementitious mixtures can be formed into flat sheets having greatly varying thicknesses depending upon the intended use of the container. Corrugated sheets can be made to increase the container strength.
摘要:
Hydraulically settable mixtures and methods for extruding such mixtures into a variety of objects which are form-stable in the green state. High green strength is achieved by increasing the yield stress of the mixture while maintaining adequate extrudability. Optimizing the particle packing density while including a deficiency of water yields a hydraulically settable mixture which will flow under pressures typically associated with the extrusion of clay or plastic. In addition, a rheology-modifying agent can be added to increase the yield stress of the mixture while not significantly increasing the viscosity. The desired strength properties and other performance criteria of the final hardened extruded product are controlled by adding aggregates, fibers, a hydraulically settable binder, water, and other admixtures.
摘要:
A brick press for the production of formed bodies from free-flowing materials has a measuring and comparison device, in which pressing force and press path are detected from the beginning of the pressing process and are compared with a preset pressure curve, which represents the pressure/path setpoint value of the pressing process. Any deviations from the force/path setpoint value determined outside a range of tolerance of pressure curve are used as a signal for early ending of the pressing process. Reject formed bodies resulting in this case can be crushed effortlessly and again recycled in the initial material to be pressed without subsequent treatment. A process is also disclosed for the control and regulation of the pressing process.
摘要:
Blocks with a casing composed of upper and lower parts are produced by inserting the upper and lower parts in an inserting device above and below pushing elements between upper and lower pressing dies of a press, displacing by the pushing elements the lower part in a chamber of a mold towards the lower pressing die and the upper part towards the upper pressing die with self-releasable holding on the latter, withdrawing the inserting device from a pressing region between the upper and lower pressing dies, and cyclically repeating these steps in synchronism with a working stroke of the press.
摘要:
A press is disclosed for use in compressing refractory material in the manufacture of bricks and the like, the press including means for supporting a mold box in the press in such a manner that the mold box is easily and quickly removed from a supporting mold table, and wherein the hydraulic clamping apparatus of the press can also be used to provide the motive force for separating the mold box from the supporting mold table.
摘要:
A method of producing cement mortar mouldings is provided. Cement mortar material is supplied onto a lower mould. The lower mould is then brought into a vertical alignment with an upper mould. The lower and upper moulds are pressed to each other to compress the cement mortar material which is, in turn, dehydrated by suction means. While maintaining the suction, the lower mould is separated from the upper mould to leave a moulding on the upper mould. This mould is placed on a conveyor for later processing.An apparatus for producing cement mortar mouldings is also provided. The apparatus comprises upper and lower moulds, suction means, mould actuating means, and conveyor means. The suction means is provided in association with the upper mould to assure both dehydration and holding of the molding manufactured from the compressed from the moulding material.